Search found 430 matches

by 937carrera
Wed Oct 30, 2019 2:07 pm
Forum: MK5 (6N2) Polo - Years 1999-2001
Topic: Definitive Answer ?
Replies: 14
Views: 3262

Re: Definitive Answer ?

Thanks for posting back with the solution, it's always good to get the end of the tale, especially when it's a happy ending on both the Polo and the T3 :lol:
by 937carrera
Tue Oct 29, 2019 6:26 pm
Forum: MK5 (6N2) Polo GTi - Years 1999-2001
Topic: Head gasket failure ?
Replies: 17
Views: 13325

Re: Head gasket failure ?

Another failure :oops: :roll: :evil: Fitted replacement cylinder head, new HG, new head bolts, original cam housing. After reading around I lubricated the threads of the bolts and the base of the "washer" with engine oil, VW says nothing about this either way that I have seen, so I took th...
by 937carrera
Mon Oct 28, 2019 8:31 pm
Forum: MK5 (6N2) Polo GTi - Years 1999-2001
Topic: Head gasket failure ?
Replies: 17
Views: 13325

Re: Head gasket failure ?

Thanks for the reply. I am getting quite a bit quicker at doing a HG change, timing belts are a doddle now. The head was checked and I could see it was a tiny bit out. With a rule and a set of feeler gauges I measured it at 0.05mm or less. It turns out that the wear limit is 0.05mm, but in this case...
by 937carrera
Sat Oct 26, 2019 9:27 pm
Forum: MK5 (6N2) Polo GTi - Years 1999-2001
Topic: Head gasket failure ?
Replies: 17
Views: 13325

Re: Head gasket failure ?

I have a "spare" Gti engine, bought but never used, so decided today to remove the head from that. I put a straight edge on it and was pleased to find that it was absolutely flat so decided to fit that to the engine that is in the car. The head is off again, and there were the signs of coo...
by 937carrera
Fri Oct 25, 2019 10:07 pm
Forum: MK5 (6N2) Polo GTi - Years 1999-2001
Topic: Head gasket failure ?
Replies: 17
Views: 13325

Re: Head gasket failure ?

Well, it's back up and running.............. and still not right I checked the head with a straight edge. It was just a little low in the centre area, but less than 0.05mm, a local garage thoought that would be well within the gaskets capabilities I did follow the correct procedure for torqueing the...
by 937carrera
Fri Oct 25, 2019 2:07 pm
Forum: MK5 (6N2) Polo GTi - Years 1999-2001
Topic: Head gasket failure ?
Replies: 17
Views: 13325

Re: Head gasket failure ?

The head is off again. Before removal I did a compressions check - numbers one and two were around 14 bar, three and four 14.2 bar or a little higher. I did notice oil on the spark plugs though, worse on number one There are some photos below which show water and oil present on the gasket surface, p...
by 937carrera
Thu Oct 24, 2019 11:07 pm
Forum: MK5 (6N2) Polo GTi - Years 1999-2001
Topic: A/C fans not working
Replies: 34
Views: 17200

Re: A/C fans not working

You may be interested in this

viewtopic.php?f=23&p=562464#p562464
by 937carrera
Thu Oct 24, 2019 5:43 pm
Forum: Electrical
Topic: Possible repair method for coolant fan
Replies: 0
Views: 2489

Possible repair method for coolant fan

One of the common failures of the cooling fans on the 6n2, and probably other Polos / VW's is that the slow speed stops working because the "resistor fails". The solution is a new fan, or possibly some external resistor arrangement. Having suffered the same failure I decided to break into ...
by 937carrera
Wed Oct 23, 2019 8:27 pm
Forum: MK5 (6N2) Polo GTi - Years 1999-2001
Topic: A/C fans not working
Replies: 34
Views: 17200

Re: A/C fans not working

One of mine has just suffered the same problem. I knew I had done the diagnostics before :D
by 937carrera
Wed Oct 23, 2019 4:11 pm
Forum: MK5 (6N2) Polo GTi - Years 1999-2001
Topic: Head gasket failure ?
Replies: 17
Views: 13325

Re: Head gasket failure ?

Hmm ran it up to temperature again Two issues: Oil smoke - it didn't smoke before, I have done an oil & filter swap, Mann filter and Morris 5W40 fCST ull synthetic, it is not over full also replaced the breather pipe from the collector box to the air filter inlet for a better one Condensation ou...
by 937carrera
Wed Oct 23, 2019 1:48 pm
Forum: MK5 (6N2) Polo GTi - Years 1999-2001
Topic: Head gasket failure ?
Replies: 17
Views: 13325

Re: Head gasket failure ?

I have confirmed this morning that the slow speed on the radiuator fan has failed, so the usual blown resistor. I could hear the fan controller click when terminals 2 and 1 on the thermal switch connector were shorted

Replacement fan ordered from ECP
by 937carrera
Tue Oct 22, 2019 2:15 pm
Forum: MK5 (6N2) Polo GTi - Years 1999-2001
Topic: Head gasket failure ?
Replies: 17
Views: 13325

Re: Head gasket failure ?

Well, I have been a numpty :oops: :) Sorted out the oil pressure testing kit and was about to remove the sensor when I noticed it wasn't pushed fully home. On idle it made contact, at higher engine revs it broke contact. Firmly reattached and there is no warning light. The car has been run up to tem...
by 937carrera
Mon Oct 21, 2019 10:09 pm
Forum: MK5 (6N2) Polo GTi - Years 1999-2001
Topic: Head gasket failure ?
Replies: 17
Views: 13325

Re: Head gasket failure ?

Thanks Stan,good to see you around. I threw the spanners on over the weekend, got held up when I realised I needed new head bolts. Finished off today, and the engine was warming up, sounded fine, so i took her to about 2000 rpm. After a few seconds the oil warning light started flashing.Drop back to...
by 937carrera
Sat Oct 19, 2019 10:30 am
Forum: MK5 (6N2) Polo GTi - Years 1999-2001
Topic: Head gasket failure ?
Replies: 17
Views: 13325

Re: Head gasket failure ?

Anyone ??

.... before I start throwing spanners on her :)