CNK's Polo 6R 2.0 Shadow Blue

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CNK
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by CNK »

firegrafik wrote: Mon Jan 15, 2018 4:46 am Hello Szymon!
Could you please write the PR-codes of your current brakes front and rear separately.

Also, have you checked, does your current axle have the holes for mounting the disk brake supports?
Hello Александр ;) I don't know PR-Codes, but I have standard FS-III brakes caliper housing in front, and rear axle support disk brakes (I checked it earlier according to the instructions from Michel):

In front I need to change wheels bearing housing to these:
Image Image Image Image
because I want to install 310mm disks.

6Q0407255S - wheel bearing housing, left
6Q0407256S - wheel bearing housing, right
(PR-1ZC PR-1ZD PR-1ZR PR-1LN)
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by firegrafik »

The PR-codes about the brake type noted on the car's label in the trunk and service book. Anyway I have got.

Have you seen this offer?
https://rover.ebay.com/rover/0/0/0?mpre ... 1398571672
FYI. with 320mm disk brakes you can mount wheels with at least 16" diameter. The 15" and less cannot be set up. At least on the front axle :D
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by CNK »

firegrafik wrote: Mon Jan 15, 2018 8:29 am Have you seen this offer?
https://rover.ebay.com/rover/0/0/0?mpre ... 1398571672
No, but I found blue brake calipers: https://www.ebay.de/itm/Bremssaettel-Po ... 7675.l2557
:mrgreen:

firegrafik wrote: Mon Jan 15, 2018 8:29 am FYI. with 320mm disk brakes you can mount wheels with at least 16" diameter. The 15" and less cannot be set up. At least on the front axle :D
I know, it's no problem, now I have old 14-inch winter wheels. After replacing the brakes, I will sell my 14" rims, and for the next winter season, I need new rims and tires :D
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by iichel »

Image

i made a video but it's very bad. :lol: :lol:
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by CNK »

Looks great :) :) :)

Don't be shy iichel :wink:

PS. I need to change all these parts:
Image
:?:


what else?
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by firegrafik »

The items 2 - 6 you don't need to change (for PR-1KT). In my case I bought them because I wanted to make the fully assembled rear axle and change it.
So as I could think for rear brake kit you need to change:
For PR-1KT rear disk brakes
1. 6R0609721C or 6C0609721 - brake cable 1644mm- 2 pc
2. 6R0615423 - brake caliper housing left- 1 pc
3. 6R0615424 - brake caliper housing right - 1pc
4. 6R0615425B - brake carrier with pad retaining pin left - 1pc
5. 6R0615426B - brake carrier with pad retaining pin right- 1pc
6. 1J0615601P or 2Q0615601H - brake disk 230x9 5/100 - 2 pcs
7. 6R0615611 or 6R0615611B or 6R0615611D - cover plate for disk brakes left - 1pc
8. 6R0615612 - cover plate for disk brakes right- 1pc
9. 1K0698451J - brake pads - 1 kit
10. 6Q0711303AG or 6C0711303A or 6C0711303C - brake lever - 1pc

For PR-1KD rear disk brakes
1. 6R0609721K - brake cable 1659mm- 2 pc
2. 6R0615423B - brake caliper housing left- 1 pc
3. 6R0615424B - brake caliper housing right - 1pc
4. 6R0615425D or 6R0615425E - brake carrier with pad retaining pin left - 1pc
5. 6R0615426D or 6R0615426E - brake carrier with pad retaining pin right- 1pc
6. 6R0615601A - brake disk 254x22 - 2 pcs
7. 6R0615611A - cover plate for disk brakes left - 1pc
8. 6R0615612A- cover plate for disk brakes right- 1pc
9. 6R0698451 - brake pads - 1 kit
10. 6Q0711303AG or 6C0711303A or 6C0711303C - brake lever - 1pc
11. 6Q0609639B - bracket for brake cable left - 1 pc
12. 6Q0609640B -bracket for brake cable right - 1 pc
Guys, if I missed something or made a mistake please write I will edit
Last edited by firegrafik on Mon Jan 15, 2018 6:32 pm, edited 3 times in total.
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by iichel »

No looks good but I think he's going for 256mm rear brakes and not 230mm. Good to include handbrake lever yes. Makes a big difference
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by firegrafik »

iichel wrote: Mon Jan 15, 2018 5:25 pm No looks good but I think he's going for 256mm rear brakes and not 230mm. Good to include handbrake lever yes. Makes a big difference
Thanks iichel, I read Simon's previous posts in a hurry and haven't put attention to it ...
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by iichel »

Haha it's alright... Its not very usual to go for 256mm rear brakes. For 230mm the list is perfect. For 256mm you need polo wrc rear caliper carriers. They are hard to find
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by firegrafik »

One more thing I am worried about. If I am not mistaken ESP8,2 doesn't have the possibility to be coded for WRC's brakes, so that brakes will not have the correct braking force distribution. So I am afraid the ESP9.0 is needed
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by CNK »

Thx, for the list of parts.

You are right, this is the solution to the problem:
viewtopic.php?f=61&t=70179&p=523225&hilit=pump#p523225
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by firegrafik »

Got it. Do you already have the list for some wires replacement in the ABS socket to retrofit 8,2 to 9,0?
example from here
https://www.drive2.ru/l/8112993/

Image
Last edited by firegrafik on Mon Jan 15, 2018 7:21 pm, edited 2 times in total.
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CNK
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by CNK »

Not yet. I'm just getting ready for this mod, probably starting in March or April (when I will change wheels) :)

Edit:
Wow, very thanks!

не трогаем = don't touch
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by firegrafik »

Oh, the author forgot about one wire, moment
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Re: CNK's Polo 6R 1.4 Shadow Blue

Post by iichel »

That looks like ESP8.2i for Polo 6R conversion to ESP9.0i for Polo 6C MQB and Audi A1 after 2015 (Euro 6 engines).
That will only work (I think) if you have Euro 6 engine (1.4 TSI ACT). Did not work for my 1.2 TDI engine, I was not able to code ABS.

If you go from ESP8.2i to ESP9.0i for PQ25, it is plug and play. You don't need to change the wires.

https://drive.google.com/open?id=0BxYPV ... 0hObWhYOVk

edit: more frienly doc file https://drive.google.com/open?id=0BxYPV ... GZHN0NKeWs
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