Franciswat's Polo 6R 1.6 Bifuel

Chat about your 6R/6C model Polos here!
User avatar
ciclo
Bling Bling Diamond Member
Posts: 7787
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, sPAIN, Magiclands (Mordor).
Contact:

Re: Upgrading my Polo 6R bifuel

Post by ciclo »

Have you made the basic setting in 55?


---
Yes, the units are identical, but the parameterization is different, 6R vs T5.
User avatar
Franciswat
Silver Member
Posts: 267
Joined: Thu Sep 21, 2017 9:39 am
Drives: 6R 1.6 Bifuel
Location: Italy

Re: Upgrading my Polo 6R bifuel

Post by Franciswat »

If you mean the headlight adjustment I have already executed the procedure described above before making the last autoscan: :wink:

[Select]
[55 - Xenon Range]
[Basic Settings - 04]
Select Basic headlamp setting from the drop-down menu.
[Go!] to activate the Basic Setting.
The meas. block field will show Running.
Adjust the headlights using their manual adjusting screws as referenced against a suitable aiming target.
[Stop] after any needed mechanical adjustments are completed.
Select Acknowledge basic setting
[Go!] to activate the Basic Setting.
After the result of Finished Correctly appears click [Stop]
The adjustment should now be learned.
[Done, Go Back]
Don't forget to check/clear fault codes afterwards.
[Close Controller, Go Back - 06]


This only solved the Missing Calibration fault without affecting the other 2 faults. :roll:

I still do not understand the reason of the No Signal/Communication fault from can gateway. :cry:

If this may help the IC warning light appears only If I keep highbeam on for more than 1 second; a single flash does not cause any warning light on IC.
User avatar
iichel
Bling Bling Diamond Member
Posts: 6361
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 2.0 TDI, Passat B8 2.0 TSI
Location: http://mypassat.nl/

Re: Upgrading my Polo 6R bifuel

Post by iichel »

Are the soldering connections for the can lines done correctly and is the module connected to terminal 15?
User avatar
ciclo
Bling Bling Diamond Member
Posts: 7787
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, sPAIN, Magiclands (Mordor).
Contact:

Re: Upgrading my Polo 6R bifuel

Post by ciclo »

Take a clear picture of the CAN lines connection points for your AFS. (close to and far)
User avatar
Franciswat
Silver Member
Posts: 267
Joined: Thu Sep 21, 2017 9:39 am
Drives: 6R 1.6 Bifuel
Location: Italy

Re: Upgrading my Polo 6R bifuel

Post by Franciswat »

Thanks for helping guys. :roll:

iichel I have checked both power and can connections and used a voltmeter to check if headlight range unit is powered and It looks so.

I also tryed to plug again the other range unit but can gateway error remains.

Here are some details pictures. Hope those can help.

PS flying wiring are only because I have just re-made the connections (prior made with a solder) using butt connectors.

Image

Image

Image


This second joint is made because of wiring was too short.


Image

Image

Image

Image
User avatar
ciclo
Bling Bling Diamond Member
Posts: 7787
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, sPAIN, Magiclands (Mordor).
Contact:

Re: Upgrading my Polo 6R bifuel

Post by ciclo »

Image

Wrong!

The AFS unit must be connected to the powertrain CAN lines (old CAN lines for instrument cluster), not to the new CAN lines of the instrument cluster with BCM Max (54,57).

---
thanks for the pictures... 8)
User avatar
ciclo
Bling Bling Diamond Member
Posts: 7787
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, sPAIN, Magiclands (Mordor).
Contact:

Re: Upgrading my Polo 6R bifuel

Post by ciclo »

Image
User avatar
ciclo
Bling Bling Diamond Member
Posts: 7787
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, sPAIN, Magiclands (Mordor).
Contact:

Re: Upgrading my Polo 6R bifuel

Post by ciclo »

It is convenient to twist the wires of the CAN lines to avoid possible electromagnetic interference.
User avatar
Franciswat
Silver Member
Posts: 267
Joined: Thu Sep 21, 2017 9:39 am
Drives: 6R 1.6 Bifuel
Location: Italy

Re: Upgrading my Polo 6R bifuel

Post by Franciswat »

My deepest gratitude guys! No more errors in autoscan :!: :!: :!:

Code: Select all

Wednesday,21,August,2019,13:24:27:39744
VCDS -- Windows Based VAG/VAS Emulator Running on Windows XP x86
VCDS Version: 17.1.3.0
Data version: 20170203 DS267.2
www.Ross-Tech.com


VIN: WVWZZZ6RZCY540000   License Plate: 


Chassis Type: 6R (7E0)
Scan: 01 03 04 08 09 10 15 17 19 25 44 55 56 0B

VIN: WVWZZZ6RZCY540000   

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine
Cannot be reached

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels: 6R0-907-37x-ESP82.clb
   Part No SW: 6R0 907 379 BC    HW: 6R0 907 379 AF
   Component: ESP8.2i front H05 0002  
   Revision: --------    
   Coding: 210224E3217100B5842524E484D700401300
   Shop #: WSC 00788 648 00255
   VCID: 00085B4297984341E9-8054

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels: None
   Part No SW: 6R0 820 045 N    HW: 6R0 820 045 N
   Component: Man AC        H02 0202  
   Revision: 0003SH02    
   VCID: 397EF6A6B0C2D289EE-806C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels: 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090     HW: 7E0 937 090 
   Component: BCM PQ25 Max4 H80 0736  
   Revision: B9080001    Serial number: 0771 060161479
   Coding: 3CB02BBF08E1240092380E916C6B0DD15AC0672F608D30D0200000030000
   Shop #: WSC 02737 534 00190
   VCID: 68D863E29BE89B0141-803C

   Subsystem 1 - Part No SW: 6R0 959 801 AB    HW: 6R0 959 801 AB  Labels: 6R0-959-801.CLB
   Component: J386__TSG_FT  008 1611 
   Serial number: KU0KU004011200011991
   Coding: 18BC30

   Subsystem 2 - Part No SW: 6R0 959 802 AD    HW: 6R0 959 802 AD  Labels: 6R0-959-802.CLB
   Component: J387__TSG_BT  008 1611 
   Serial number: KU0KU005011200017885
   Coding: 08BC30

   Subsystem 3 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 4 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HO  H03 1301 
   Coding: 000000

   Subsystem 5 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 6 - Part No SW: 1K8 959 442     HW: 1K8 959 442 
   Component: E221__MFL-DC1  H04 0103 
   Serial number: 29170002240760027504
   Coding: A40000

   Subsystem 7 - Part No SW: 6R0 959 811 G    HW: 6R0 959 811 G
   Component: J388__TSG_HL  008 1611 
   Serial number: KU0KU010011200012406
   Coding: 08BC32

   Subsystem 8 - Part No SW: 6R0 959 812 G    HW: 6R0 959 812 G
   Component: J389__TSG_HR  008 1611 
   Serial number: KU0KU009011200013136
   Coding: 08BC32

1 Fault Found:
01134 - Alarm Horn (H12) 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 143
                    Mileage: 95103 km
                    Time Indication: 0
                    Date: 2020.14.19
                    Time: 00:03:52


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels: 7E0-919-475.clb
   Part No SW: 7E0 919 475 K    HW: 56D 919 475 
   Component: PARKHILFE 8K  H02 0106  
   Revision: --------    Serial number: 20251528901029
   Coding: 100001
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_VW75XParaKssis4K 001004
   ROD: N/A
   VCID: 3A7CE9AABDC4D991E7-806E

No ASAM data for: "EV_VW75XParaKssis4K" (VW25) 
No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels: 5K0-959-655.clb
   Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
   Component: VW10Airbag022 H09 0020  
   Revision: --------    Serial number: 003GX011W0JJ
   Coding: 003232
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_AirbaVW1B0PAVW250 A01001
   ROD: N/A
   VCID: 4A9CB96AED24491177-801E

   Subsystem 1 - Serial number: 3575HRB4059124B2F99H

   Subsystem 2 - Serial number: 3585HRB4061131GQCOUS

   Subsystem 3 - Serial number: 3515RRB405P0VC0I5P0W

   Subsystem 4 - Serial number: 3525RRB40510VC0IA9B9

No ASAM data for: "EV_AirbaVW1B0PAVW250" (VW25) 
No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels: 5K0-920-xxx-17.clb
   Part No SW: 6R0 920 871 A    HW: 6R0 920 871 A
   Component: KOMBI         H03 0505  
   Serial number: 00000000000000
   Coding: 140E01
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_KombiU_DS_VDD_RM09 A04113
   ROD: N/A
   VCID: 3460C7929FA02FE13D-8060

No ASAM data for: "EV_KombiU_DS_VDD_RM09" (VW36 *) 
No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels: None
   Part No SW: 7E0 909 901     HW: 7E0 937 090 
   Component: GW-K-CAN TP20 H80 0736  
   Revision: B9080001    
   Coding: 002200
   Shop #: WSC 02737 534 00190
   VCID: 68D863E29BE89B0141-803C

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels: 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H03 0505  
   Serial number:               
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDDR_M09 A03009
   ROD: N/A
   VCID: 6ADC19EA8DE4A91157-803E

No ASAM data for: "EV_Immo_UDS_VDDR_M09" (VW36 *) 
No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 6Q0-423-156.clb
   Part No: 6R0 423 156 B
   Component: LenkhilfeTRW        V277  
   Coding: 11250
   Shop #: WSC 00788  
   VCID: 2F6AC8FEEA860C3940-807A

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels: 6R0-907-357.clb
   Part No SW: 6R0 907 357     HW: 6R0 907 357 
   Component: LWR-ECU       H02 0070  
   Revision: --------    Serial number: --------------
   Coding: 0110000001000000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_HealdRegulVWLWRPt 001004
   ROD: N/A
   VCID: 77FA309ECE5604F9D8-8022

No ASAM data for: "EV_HealdRegulVWLWRPt" (VW25) 
No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels: None
   Part No SW: 6RD 035 187 B    HW: 6RD 035 187 B
   Component: Radio         541 5314  
   Revision: --------    Serial number: VWZZZ4K6200530
   Coding: 16000400040005
   Shop #: WSC 127395 840 08317
   VCID: 46848D5AF13CAD7193-8012

No fault code found.

End-------------------------(Elapsed Time: 03:16)--------------------------

Please apologize for my noobish question but at the beginning I connected the range unit to the wrong can according to the following wiring diagram.
Is that wiring diagram wrong or I am not able to get the point? Sorry for the question but I'd like to understand my error to avoid it in future retrofit.

Image


Now that the autoscan problems are gone, one error left: the light bulb on IC when highbeam are activated (more than 1 second).
Do you think is that a coding problem? Because of I have read federicodrdpro had similar problem with his led headlight retrofit and problem was solved by a coding (I know conditions are not comparable but as far I can see both headlights works correctly).

Image
It is convenient to twist the wires of the CAN lines to avoid possible electromagnetic interference.
Do you mean this way?

Image

Thanks so much! :wink:
User avatar
ciclo
Bling Bling Diamond Member
Posts: 7787
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, sPAIN, Magiclands (Mordor).
Contact:

Re: Upgrading my Polo 6R bifuel

Post by ciclo »

Franciswat wrote: Wed Aug 21, 2019 12:34 pm My deepest gratitude guys! No more errors in autoscan :!: :!: :!:
8)
Franciswat wrote: Wed Aug 21, 2019 12:34 pm
Please apologize for my noobish question but at the beginning I connected the range unit to the wrong can according to the following wiring diagram.
Is that wiring diagram wrong or I am not able to get the point? Sorry for the question but I'd like to understand my error to avoid it in future retrofit.
When installing the new BCM Max 7E0, the communications for the IC must be improved to better manage any new function, this is achieved by creating new CAN lines (54 BCM / GW <---> 28 IC , 57<--->29).
These new CAN lines no longer belong to the power train communication NETWORK.

AFS unit must be connected to the powertrain communication NETWORK, that is, what you have done to make it work properly.
It does not matter that the old wires powertrain CAN lines reach specifically to the IC, the important thing is that they are powertrain CAN lines.
Franciswat wrote: Wed Aug 21, 2019 12:34 pm Do you mean this way?
Yes.


---
Franciswat wrote: Wed Aug 21, 2019 12:34 pm one error left: the light bulb on IC when highbeam are activated (more than 1 second).
Test this new BCM coding:
3CB02BBF08E1240092380E916C6B0DD1DAC0672F608D30D0200000030000
User avatar
Franciswat
Silver Member
Posts: 267
Joined: Thu Sep 21, 2017 9:39 am
Drives: 6R 1.6 Bifuel
Location: Italy

Re: Upgrading my Polo 6R bifuel

Post by Franciswat »

LC tested, no more IC warning light :!: :!: :!: ! Everything works like a charm now!

Code: Select all

Thursday,22,August,2019,14:53:17:39744
VCDS -- Windows Based VAG/VAS Emulator Running on Windows XP x86
VCDS Version: 17.1.3.0
Data version: 20170203 DS267.2
www.Ross-Tech.com


VIN: WVWZZZ6RZCY540000   License Plate: 


Chassis Type: 6R (7E0)
Scan: 01 03 04 08 09 10 15 17 19 25 44 55 56 0B

VIN: WVWZZZ6RZCY540000   

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine
Cannot be reached

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels: 6R0-907-37x-ESP82.clb
   Part No SW: 6R0 907 379 BC    HW: 6R0 907 379 AF
   Component: ESP8.2i front H05 0002  
   Revision: --------    
   Coding: 210224E3217100B5842524E484D700401300
   Shop #: WSC 00788 648 00255
   VCID: 00085B4297984341E9-8054

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels: None
   Part No SW: 6R0 820 045 N    HW: 6R0 820 045 N
   Component: Man AC        H02 0202  
   Revision: 0003SH02    
   VCID: 397EF6A6B0C2D289EE-806C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels: 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090     HW: 7E0 937 090 
   Component: BCM PQ25 Max4 H80 0736  
   Revision: B9080001    Serial number: 0771 060161479
   Coding: 3CB02BBF08E1240092380E916C6B0DD1DAC0672F608D30D0200000030000
   Shop #: WSC 02737 534 00190
   VCID: 68D863E29BE89B0141-803C

   Subsystem 1 - Part No SW: 6R0 959 801 AB    HW: 6R0 959 801 AB  Labels: 6R0-959-801.CLB
   Component: J386__TSG_FT  008 1611 
   Serial number: KU0KU004011200011991
   Coding: 18BC30

   Subsystem 2 - Part No SW: 6R0 959 802 AD    HW: 6R0 959 802 AD  Labels: 6R0-959-802.CLB
   Component: J387__TSG_BT  008 1611 
   Serial number: KU0KU005011200017885
   Coding: 08BC30

   Subsystem 3 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 4 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HO  H03 1301 
   Coding: 000000

   Subsystem 5 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 6 - Part No SW: 1K8 959 442     HW: 1K8 959 442 
   Component: E221__MFL-DC1  H04 0103 
   Serial number: 29170002240760027504
   Coding: A40000

   Subsystem 7 - Part No SW: 6R0 959 811 G    HW: 6R0 959 811 G
   Component: J388__TSG_HL  008 1611 
   Serial number: KU0KU010011200012406
   Coding: 08BC32

   Subsystem 8 - Part No SW: 6R0 959 812 G    HW: 6R0 959 812 G
   Component: J389__TSG_HR  008 1611 
   Serial number: KU0KU009011200013136
   Coding: 08BC32

1 Fault Found:
01134 - Alarm Horn (H12) 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 146
                    Mileage: 95139 km
                    Time Indication: 0
                    Date: 2020.14.20
                    Time: 14:49:17


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels: 7E0-919-475.clb
   Part No SW: 7E0 919 475 K    HW: 56D 919 475 
   Component: PARKHILFE 8K  H02 0106  
   Revision: --------    Serial number: 20251528901029
   Coding: 100001
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_VW75XParaKssis4K 001004
   ROD: N/A
   VCID: 3A7CE9AABDC4D991E7-806E

No ASAM data for: "EV_VW75XParaKssis4K" (VW25) 
No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels: 5K0-959-655.clb
   Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
   Component: VW10Airbag022 H09 0020  
   Revision: --------    Serial number: 003GX011W0JJ
   Coding: 003232
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_AirbaVW10BPAWV250 A01001
   ROD: N/A
   VCID: 4A9CB96AED24491177-801E

   Subsystem 1 - Serial number: 3575HRB4059124B2F99H

   Subsystem 2 - Serial number: 3585HRB4061131GQCOUS

   Subsystem 3 - Serial number: 3515RRB405P0VC0I5P0W

   Subsystem 4 - Serial number: 3525RRB40510VC0IA9B9

No ASAM data for: "EV_AirbaVW10BPAWV250" (VW25) 
No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels: 5K0-920-xxx-17.clb
   Part No SW: 6R0 920 871 A    HW: 6R0 920 871 A
   Component: KOMBI         H03 0505  
   Serial number: 00000000000000
   Coding: 140E01
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_KombiU_DS_VDD_RM09 A04113
   ROD: N/A
   VCID: 3460C7929FA02FE13D-8060

No ASAM data for: "EV_KombiU_DS_VDD_RM09" (VW36 *) 
No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels: None
   Part No SW: 7E0 909 901     HW: 7E0 937 090 
   Component: GW-K-CAN TP20 H80 0736  
   Revision: B9080001    
   Coding: 002200
   Shop #: WSC 02737 534 00190
   VCID: 68D863E29BE89B0141-803C

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels: 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H03 0505  
   Serial number:               
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6ADC19EA8DE4A91157-803E

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 6Q0-423-156.clb
   Part No: 6R0 423 156 B
   Component: LenkhilfeTRW        V277  
   Coding: 11250
   Shop #: WSC 00788  
   VCID: 2F6AC8FEEA860C3940-807A

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels: 6R0-907-357.clb
   Part No SW: 6R0 907 357     HW: 6R0 907 357 
   Component: LWR-ECU       H02 0070  
   Revision: --------    Serial number: --------------
   Coding: 0110000001000000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_HealdRegulVWLWRPt 001004
   ROD: N/A
   VCID: 77FA309ECE5604F9D8-8022

No ASAM data for: "EV_HealdRegulVWLWRPt" (VW25) 
No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels: None
   Part No SW: 6RD 035 187 B    HW: 6RD 035 187 B
   Component: Radio         541 5314  
   Revision: --------    Serial number: VWZZZ4K6200530
   Coding: 16000400040005
   Shop #: WSC 127395 840 08317
   VCID: 46848D5AF13CAD7193-8012

No fault code found.

End-------------------------(Elapsed Time: 03:21)--------------------------
Thank you so much ciclo for the explanations and the informations provided.
I could not successfully complete this retrofit without your help! I am very grateful to you! :wink:
A big thanks to iichel too! 8)

Report of OEM xenon headlight retrofit with BCM 7E0 on Polo 6R 1.6 Bifuel

Please apologize if following report misses a lot of details.
It just want to give general view about the work performed.

First a look at the wiring diagram.
Please note headlight range unit and AFS unit wirings are missing in this diagram.

Image

Simple comparison between OEM halogen headlight and OEM xenon headlight.

Image

Xenon lamps I choose to mount on my Polo.

Image

All the parts you need for the retrofit except for the wirings wich I made all by myself.
Anyway you can buy T10 to T14 and other needed wirings from online stores.

Image

Image

Wiring from left headlight to the BCM.

Image

Image

Bracket for the AFS mounting.

Image

AFS mounted and waiting for the wiring.

Image

T4 connector for the AFS unit. Only 3 pins are used.

Image

AFS retrofit completed. The pvc pipe is not an OEM part.
I decided to use it to protect cables (0.35 mm2) from dirt, water and debris.

Image

Wiring from the AFS unit to the BCM. View under the rear seat.

Image

Wiring from right headlight to the BCM.

Image

Headlight range unit T26 connector.

Image

AFS unit is located behind the gloves box.

Image

All the cables coming from left and right headlight which must be connected to the BCM.

Image

Fog lamp wiring must be changed according to the wiring diagram above.
As ciclo suggested I added a new 15A fuse in the fusebox.

Image

The new 15A fuse in SB54 (free slot in my fusebox).

Image

Also the dimmer have to be changed because xenon headlight are controlled by AFS unit (not manually).

Image

The dimmer mounted next to light switch.

Image

Final result :!:

Image

Image

Image

Image

Image

Image

Image

Image

Image

Image
User avatar
ciclo
Bling Bling Diamond Member
Posts: 7787
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, sPAIN, Magiclands (Mordor).
Contact:

Re: Upgrading my Polo 6R bifuel

Post by ciclo »

Supreme!
Francesco, you can be very proud of all the work done on your nice 6R! 👌


---
Thank you very much for this latest report.
User avatar
Franciswat
Silver Member
Posts: 267
Joined: Thu Sep 21, 2017 9:39 am
Drives: 6R 1.6 Bifuel
Location: Italy

Re: Upgrading my Polo 6R bifuel

Post by Franciswat »

Thank you Fernando, yes I am really proud of my jobs especially because I'm just a hobbyist without professional knowledge.
Anyway I feel very very lucky because of there are people like you who are so kind and willing to help me. :wink:

More projects coming soon! 8)
User avatar
iichel
Bling Bling Diamond Member
Posts: 6361
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 2.0 TDI, Passat B8 2.0 TSI
Location: http://mypassat.nl/

Re: Upgrading my Polo 6R bifuel

Post by iichel »

Good job Francis. Sometimes the smallest mistakes have the biggest influences. Glad you fixed it and your Polo looks amazing.
User avatar
Franciswat
Silver Member
Posts: 267
Joined: Thu Sep 21, 2017 9:39 am
Drives: 6R 1.6 Bifuel
Location: Italy

Re: Upgrading my Polo 6R bifuel

Post by Franciswat »

Thank you Michael! I try to be precise with my retrofits but I still miss a lot of knowledge! :roll:
Your works guys are impressive! I am far behind your experience.. :oops:

Mates can you please suggest me some led lamp for interiors?

I was looking on aliexpress but I'm bit skeptical about life span and effectiveness of those cheap lamps..
On the other side I saw some local shops which sell "hi-quality" lamps (like 7 € each).. is so high price justified in your opinion?

Thanks in advance! :wink:
Post Reply