How to add xenon headlights, whats needed?

Chat about your 6R/6C model Polos here!
Post Reply
User avatar
Tombirch95
Getting There!
Posts: 72
Joined: Thu Aug 10, 2017 10:47 pm
Drives: 2011 Polo Match 1.2 TDI
Location: Liverpool

How to add xenon headlights, whats needed?

Post by Tombirch95 »

Hello,

Im sure this have been asked allot I have tried to search for the answers but it doesnt make sense.

I have a pair of xenon headlights on order with no wiring included, can I ask what is needed to add these to make car, I have a polo 2011 1.2TDI Match.

I understand I may need a new BCM and possibly other items to which I can install, I have access to VCDS and other Diag tools.

can anyone provide part numbers / guides to whats needed.

I have looked at the wiring and can see there are so many different types.

I can post photos of my fusebox / BCM / Headlight switch ect just let me know what I need to post and I will.

I appreciate any help anyone can give or point me in the right direction of a "self explanatory guide"

Regards
Tom
User avatar
Tombirch95
Getting There!
Posts: 72
Joined: Thu Aug 10, 2017 10:47 pm
Drives: 2011 Polo Match 1.2 TDI
Location: Liverpool

Re: How to add xenon headlights, whats needed?

Post by Tombirch95 »

ImageImageImageImage


Sent from my iPhone using Tapatalk
User avatar
ciclo
Bling Bling Diamond Member
Posts: 7788
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, sPAIN, Magiclands (Mordor).
Contact:

Re: How to add xenon headlights, whats needed?

Post by ciclo »

Hi Tom,
Before installing the Bixenon headlights, you need a BCM Max, your current one does not support Bixenon headlights, contact firegrafik (user of this forum) he can help you find one of the best BCMs that you can install in your 6R.

In this case, if you buy the BCM with the help of firegrafik, I can manufacture the wiring that you need to adapt the BCM Max in your 6R.
And then you can install your Bixenon headlights to work properly with the Kufatec harness.

Please post an autoscan.
User avatar
Tombirch95
Getting There!
Posts: 72
Joined: Thu Aug 10, 2017 10:47 pm
Drives: 2011 Polo Match 1.2 TDI
Location: Liverpool

Re: How to add xenon headlights, whats needed?

Post by Tombirch95 »

Hello Ciclo,

Thanks for your response, I will post on autoscan tomorrow night, I have also Messaged Firegrafik with regards to the BCM Max.

do you know what work is involved in swapping BCM?

Tom
User avatar
ciclo
Bling Bling Diamond Member
Posts: 7788
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, sPAIN, Magiclands (Mordor).
Contact:

Re: How to add xenon headlights, whats needed?

Post by ciclo »

It is something very similar to this https://drive.google.com/file/d/0B2nv91 ... NXS1U/view almost identical in your case.
This guide is for an 6R LHD and yours is RHD, but it's as if they were a mirror image. Regarding the fuse box is rotated 180º, just that.

Do you think you would be able to install these cables? Please think it over before answering.
User avatar
Tombirch95
Getting There!
Posts: 72
Joined: Thu Aug 10, 2017 10:47 pm
Drives: 2011 Polo Match 1.2 TDI
Location: Liverpool

Re: How to add xenon headlights, whats needed?

Post by Tombirch95 »

Hello Ciclo,

Thanks for your response, Yes I will be able to install the wiring, I have read thorough the guides and and can make sense of this, I have also done wiring on cars in the past.

Do you know where I can get the looms to fit the new BCM?

I have spoken to your contact regarding the new BCM and have one one order.

I was unable to run an autoscan today due to work commitments will get one in the morning.

when I swap out the BCM I will also be fitting cruise control.

Regards
Tom
User avatar
ciclo
Bling Bling Diamond Member
Posts: 7788
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, sPAIN, Magiclands (Mordor).
Contact:

Re: How to add xenon headlights, whats needed?

Post by ciclo »

Perfect!
We wait to see your Autoscan and tell you what your best options are. :wink:
User avatar
Tombirch95
Getting There!
Posts: 72
Joined: Thu Aug 10, 2017 10:47 pm
Drives: 2011 Polo Match 1.2 TDI
Location: Liverpool

Re: How to add xenon headlights, whats needed?

Post by Tombirch95 »

Thursday,11,January,2018,08:25:55:27677
VCDS -- Windows Based VAG/VAS Emulator Running on Mac OS 10.13.3
VCDS Version: 16.8.3.1
Data version: 20161010 DS267.0
www.Ross-Tech.com


VIN: WVWZZZ6RZBU0***** License Plate:
Mileage: 84680km-52617mi Repair Order:


Chassis Type: 6R (6N0)
Scan: 01 03 04 08 09 15 17 19 25 2E 44 56

VIN: WVWZZZ6RZBU***** Mileage: 84680km-52617miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2E-Media Player 3 -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
56-Radio -- Status: Malfunction 0010

-------------------------------------------------------------------------------
Address 01: Engine (J0000-CFWA) Labels: 03P-906-021-CFW.clb
Part No SW: 03P 906 021 A HW: 03P 907 425 A
Component: R3 1.2 DCM3.7 H06 8411
Revision: 11002001 Serial number:
Coding: 00114010000500080000
Shop #: WSC 31414 790 50316
ASAM Dataset: EV_ECM12TDI03103P906021A 001010
ROD: EV_ECM12TDI03103P906021.rod
VCID: 26443ABA598B1072E6-8072

No fault code found.
Readiness: 1110 1000

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104) Labels: 6R0-907-37x-ESP82.clb
Part No SW: 6R0 907 379 AK HW: 6R0 907 379 AF
Component: ESP8.2i front H05 0001
Revision: --------
Coding: 230224E3417600B3C42824E282D600821300
Shop #: WSC 31414 790 31414
VCID: 071A573EB241297AFD-8052

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301) Labels: None
Part No SW: 6R0 820 045 G HW: 6R0 820 045 G
Component: Man AC 02 0101
Revision: 0002S 02
VCID: 326CD6EA6D437CD27A-8066

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels: 6R0-937-08x-09.clb
Part No SW: 6R0 937 087 K HW: 6R0 937 087
Component: BCM PQ25 H+4 H46 0256
Revision: BF046001 Serial number: 0394 137110578
Coding: 3CB02BBF08810000003808003D2B0CD10000410F60060000200000000000
Shop #: WSC 00724 210 81830
VCID: 45869D36CCCDFB6ACF-8010

Subsystem 1 - Part No SW: 6R0 959 802 AB HW: 6R0 959 802 AB Labels: 6R0-959-802.CLB
Component: J386__TSG_FT 007 1611
Serial number: KU0KU008041100012290
Coding: 18BC30

Subsystem 2 - Part No SW: 6R0 959 801 AD HW: 6R0 959 801 AD Labels: 6R0-959-801.CLB
Component: J387__TSG_BT 007 1611
Serial number: KU0KU013041100014920
Coding: 08BC30

Subsystem 3 - Part No SW: 5K0 959 542 A HW: 5K0 959 542 A
Component: E221__MFL-TAS H07 0013
Serial number: 0140192
Coding: 020000

Subsystem 4 - Part No SW: 6R0 959 811 G HW: 6R0 959 811 G
Component: J388__TSG_HL 007 1611
Serial number: KU0KU013041100010016
Coding: 08BC32

Subsystem 5 - Part No SW: 6R0 959 812 G HW: 6R0 959 812 G
Component: J389__TSG_HR 007 1611
Serial number: KU0KU015041100011930
Coding: 08BC32

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234) Labels: 5K0-959-655.clb
Part No SW: 6R0 959 655 K HW: 6R0 959 655 K
Component: VW10Airbag027 H09 0020
Revision: -------- Serial number: 003GX00KWT6A
Coding: 003237
Shop #: WSC 31414 790 31414
ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
ROD: EV_AirbaVW10BPAVW250_VW25.rod
VCID: 4A9CAE0AEDD3141222-801E

Crash sensor for side airbag: driver side:
Serial number: 3575HRB405L0HM76A9EI

Crash sensor for side airbag: front passenger side:
Serial number: 3585HRB405J0HM766PV3

Crash sensor for side airbag: rear: driver side:
Serial number: 3515RRB405P0GQ8Q5OHK

Crash sensor for side airbag: rear: passenger side:
Serial number: 3525RRB40570H4DUJH2Q

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285) Labels: 5K0-920-xxx-17.clb
Part No SW: 6R0 920 961 F HW: 6R0 920 961 F
Component: KOMBI H05 0304
Serial number: 00000000000000
Coding: 440A00
Shop #: WSC 31414 790 50316
ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04086
ROD: EV_Kombi_UDS_VDD_RM09_A04_VW25.rod
VCID: 397EE1C6B8358F8ABB-806C

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533) Labels: 6N0-909-901-6R.clb
Part No SW: 6N0 909 901 HW: 6R0 937 087
Component: GW-K-CAN TP20 H46 0256
Revision: BF046001
Coding: 002300
Shop #: WSC 00724 210 81830
VCID: 70E81CE2A3CF0EC24C-8024

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334) Labels: 5K0-920-xxx-25.clb
Part No SW: 5K0 953 234 HW: 5K0 953 234
Component: IMMO H05 0304
Serial number:
Coding: 000000
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03008
ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
VCID: 6ADC0E8A8D13F41202-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650) Labels: 5N0-035-342.lbl
Part No SW: 5N0 035 342 D HW: 5N0 035 342 D
Component: SG EXT.PLAYER H13 0150
Revision: A1001003 Serial number: 7669848418
Coding: 010000
Shop #: WSC 31414 790 31414
VCID: 285834825B9F0602D4-807C

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist Labels: 6Q0-423-156.clb
Part No: 6R0 423 156 B
Component: LenkhilfeTRW V277
Coding: 11230
Shop #: WSC 31414
VCID: 2F6ADF9EEA71513A15-807A

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503) Labels: None
Part No SW: 6RD 035 187 B HW: 6RD 035 187 B
Component: Radio 534 5314
Revision: -------- Serial number: VWZZZ4R6209503
Coding: 16000440040005
Shop #: WSC 00078 790 00236
VCID: 46849A3AF1CBF072C6-8012

3 Faults Found:
00876 - Treble Speaker Rear Left (R14)
011 - Open Circuit
Freeze Frame:
Fault Status: 01101011
Fault Priority: 5
Fault Frequency: 1
Reset counter: 48
Mileage: 76918 km
Time Indication: 0
Date: 2012.01.17
Time: 13:56:08

00877 - Treble Speaker Rear Right (R16)
011 - Open Circuit
Freeze Frame:
Fault Status: 01101011
Fault Priority: 5
Fault Frequency: 1
Reset counter: 48
Mileage: 76918 km
Time Indication: 0
Date: 2012.01.17
Time: 13:56:08

00856 - Radio Antenna
007 - Short to Ground
Freeze Frame:
Fault Status: 01100111
Fault Priority: 5
Fault Frequency: 245
Reset counter: 64
Mileage: 79502 km
Time Indication: 0
Date: 2012.02.23
Time: 17:10:46


End-------------------------(Elapsed Time: 02:41)--------------------------
User avatar
ciclo
Bling Bling Diamond Member
Posts: 7788
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, sPAIN, Magiclands (Mordor).
Contact:

Re: How to add xenon headlights, whats needed?

Post by ciclo »

This is what you need to do before installing the new BCM.
viewtopic.php?f=56&t=69826#p520887
:arrow: https://drive.google.com/drive/folders/ ... TB6Smh1cVU

but WL2 from here :arrow: https://drive.google.com/file/d/0B2nv91 ... NXS1U/view (also a part of WL0)
User avatar
Tombirch95
Getting There!
Posts: 72
Joined: Thu Aug 10, 2017 10:47 pm
Drives: 2011 Polo Match 1.2 TDI
Location: Liverpool

Re: How to add xenon headlights, whats needed?

Post by Tombirch95 »

Thank you for the guides, ive printed the off.


do you know where I can get the looms?

ive seen some on Ali express but not to sure if they will fit on my car

Regards
Tom
User avatar
ciclo
Bling Bling Diamond Member
Posts: 7788
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, sPAIN, Magiclands (Mordor).
Contact:

Re: How to add xenon headlights, whats needed?

Post by ciclo »

These wires do not sell them anywhere, I think I'm the only one who made them for others.
User avatar
ciclo
Bling Bling Diamond Member
Posts: 7788
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, sPAIN, Magiclands (Mordor).
Contact:

Re: How to add xenon headlights, whats needed?

Post by ciclo »

What have you thought of doing?
User avatar
Tombirch95
Getting There!
Posts: 72
Joined: Thu Aug 10, 2017 10:47 pm
Drives: 2011 Polo Match 1.2 TDI
Location: Liverpool

Re: How to add xenon headlights, whats needed?

Post by Tombirch95 »

Hi Ciclo,

Plans have all stoped at present, I had a truck reverse on the front of the car causing allot of damage, so at present im not moving forward with xenons.

Thanks for all your help
User avatar
ciclo
Bling Bling Diamond Member
Posts: 7788
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, sPAIN, Magiclands (Mordor).
Contact:

Re: How to add xenon headlights, whats needed?

Post by ciclo »

I am sorry for you and your expectations to install the bixenon headlights.
Good luck with repairs.
Post Reply