INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

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patil
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by patil »

ciclo wrote: Sun Jul 21, 2019 3:39 am Excellent patil! 🤟 you rock!

If we did not make mistakes, we would not be so f*****g smart ... LOL! ...we call it 'experience'...

Thanks for the clarifications. Do not worry about my time, learning from the mistakes of others is a super free experience. :lol:

You know that everything I written above is to joke.

Notes:
The badly named 'CAN extended' in PQ25 is officially named 'dash panel insert CAN Bus', to make clear that only the instrument cluster is connected these CAN lines, ... although it is possible to connect some type of radio that was sold in China (OEM) and other experiments ... hahaha

The whole mystery of BCM Max adaptation lies precisely in isolating the instrument cluster from 'powertrain CAN Bus'. It's one of the first images in the multiple installation guides that I made during these years.
Once you did it everything goes smoothly. 8)

Your RVC will work once the BCM Max adaptation wires are installed, as we saw earlier it is due to the way in which the new BCM Max supplies power to the reversing light wire.
The 4 faults in BCM will disappear as well. (or so I think, :mrgreen:, ... chinese kit, etc)

Aye Master, Thank you for the valuable information. :D

Received the package in flat 10 days(SP-IND). :mrgreen: It will be busy weekend for me. :mrgreen:

Should I totally undo the previous Dimmer switch wiring ? or is it enough to just isolate the existing T6/3 wire and add the new wiring.
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ciclo
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by ciclo »

I'll be quick.
patil wrote: Sat Jul 27, 2019 9:36 am
Aye Master, Thank you for the valuable information. :D

Received the package in flat 10 days(SP-IND). :mrgreen: It will be busy weekend for me. :mrgreen:
:wink: 8)
patil wrote: Sat Jul 27, 2019 9:36 am Should I totally undo the previous Dimmer switch wiring ?
No.
patil wrote: Sat Jul 27, 2019 9:36 am or is it enough to just isolate the existing T6/3 wire and add the new wiring.
Yes.

---
:lol:

A little later I post your new BCM coding.
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ciclo
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by ciclo »

New BCM coding:
3AB02BFF08A10000003800C07C2B9490D2C061FF608C0000200400020000

I have made minor modifications to the new BCM coding.

Please check the operation of all lights regardless of the Autoscan result.

Recommended:
- Once the installation of the new wires/wiring looms is done, make an autoscan with the original light switch, and another autoscan with the Chinese kit for automatic lights.

Do not panic over the results of the both Autoscans :lol:, everything is correctable. Good luck!
patil
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by patil »

Hi Master, finished installing BCM Max wiring. Following are the post wiring results:

1. Low beam is not working, high beam is working.
2. cornering lights are not working. Fogs are working.
3. Dimmer switch is not working, headlight beam adjuster is working though(I can hear the motor sound).
4. Ambient red lights of dimmer, dash buttons, master control switch, mirror control switch, all are not working.
5. Reverse lights working.
6. License plate lights not working.

I haven't changed the BCM coding yet, waited to post the scan results first.

The autoscan results of both OEM headlight switch and Chinese auto headlight module remained the same.

Code: Select all

Saturday,27,July,2019,21:38:49:09269
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 19.6.1.0 (x64)  HEX-V2 CB: 0.4505.4
Data version: 20190529 DS308.0
www.Ross-Tech.com


VIN: MEXL15606GT048293   License Plate: 


Chassis Type: 60-VW25 (7E0)
Scan: 01 02 03 04 08 09 10 15 17 19 25 44 56 65

VIN: MEXL15606GT048293   Mileage: 42980km-26706miles

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
56-Radio -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CBZB)       Labels:. 03F-906-070-CBZ.clb
   Part No SW: 03F 906 070 KC    HW: 03F 907 309 AJ
   Component: SIMOS10.22AH10 6270  
   Revision: --H10---    Serial number: 00000000000000
   Coding: 00250056232400080000
   Shop #: WSC 53863 002 1048576
   ASAM Dataset: EV_ECM12TFS02103F906070KC 004006
   ROD: EV_ECM12TFS02103F906070FP.rod
   VCID: 6D84C0CEAD13BD3F11F-8038

No fault code found.
Readiness: 0110 0101

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 0AM-927-769.clb
   Part No SW: 0AM 300 065 N    HW: 0AM 927 769 D
   Component: GSG DSG AG7     431 6502  
   Revision: 00043014    Serial number: CU501508317273
   Coding: 0000020
   Shop #: WSC 01260 002 1048576
   VCID: 3A2E3B92A05DDA87C4D-806E

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP90.clb
   Part No SW: 6R0 907 379 BN    HW: 6R0 907 379 AS
   Component: ESP9.0i front H03 0001  
   Serial number: --------------
   Coding: 62DD2463422703C8461624724254C0800908
   Shop #: WSC 29230 002 1048576
   ASAM Dataset: EV_Brake1ESP90iBOSCH 003031
   ROD: EV_Brake1ESP90iBOSCH_003_VW21.rod
   VCID: 0B40AE56B3C7130FAFB-805E

No fault code found.

-------------------------------------------------------------------------------
Address 04: Steering Angle (G085)       Labels:* 6R0-959-654.clb
   Part No SW: 6R0 959 654     HW: 6R0 959 654 
   Component: LENKW.SENSOR  H07 0070  
   Serial number: 10051504650275
   Coding: 01
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_LWSKLOVW25X 005001
   ROD: EV_LWSKLOVW25X.rod
   VCID: 7EA6F782F07536A7B85-802A

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 6R0-907-044.clb
   Part No SW: 6R0 907 044 Q    HW: 6R0 907 044 Q
   Component: Climatronic   H12 0615  
   Revision: V0000000    
   VCID: 41DC4C7EC18B895F857-8014

1 Fault Found:
00457 - Central Electronics Control Module / BCM (J519) 
            013 - Check DTC Memory
             Freeze Frame:
                    Fault Status: 01101101
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 36
                    Mileage: 42983 km
                    Time Indication: 0
                    Date: 2019.07.27
                    Time: 00:09:53


-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090 D    HW: 7E0 937 090 D
   Component: BCM PQ25 Max4 H82 0762  
   Revision: B9082001    Serial number: 8601 222180475
   Coding: 3AB02BFF08A10000003800C07C2B9490F0C041FF608C0000200400000000
   Shop #: WSC 00046 123 12345
   VCID: 2C020DCA56097437461-8078

   Subsystem 1 - Part No SW: 6R0 959 802 BH    HW: 6R0 959 802 BH  Labels: 6R0-959-802.CLB
   Component: J386__TSG_FT  003 8612 
   Serial number: KU0KU015041441050460
   Coding: 1400B3

   Subsystem 2 - Part No SW: 6R0 959 801 BC    HW: 6R0 959 801 BC  Labels: 6R0-959-801.CLB
   Component: J387__TSG_BT  003 8612 
   Serial number: KU0KU014041441047765
   Coding: 0400B3

   Subsystem 3 - Part No SW: 6C0 959 442     HW: 6C0 959 442 
   Component: E221__MFL-TAT  H04 0019 
   Serial number: 1971517275001536AB2B
   Coding: 240000

   Subsystem 4 - Part No SW: 6R0 959 811 L    HW: 6R0 959 811 L
   Component: -------------  006 5550 
   Serial number: 13102580150623202239
   Coding: 020000

   Subsystem 5 - Part No SW: 6R0 959 812 L    HW: 6R0 959 812 L
   Component: -------------  006 5550 
   Serial number: 13202581150812164218
   Coding: 020000

4 Faults Found:
01516 - Terminal 30; Left 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 3
                    Fault Frequency: 3
                    Reset counter: 36
                    Mileage: 42983 km
                    Time Indication: 0
                    Date: 2019.07.27
                    Time: 00:09:01

00927 - Terminal 30 (Right) 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 3
                    Fault Frequency: 3
                    Reset counter: 36
                    Mileage: 42983 km
                    Time Indication: 0
                    Date: 2019.07.27
                    Time: 00:09:01

01504 - Bulb for License-Plate Light (X) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 36
                    Mileage: 42983 km
                    Time Indication: 0
                    Date: 2019.07.27
                    Time: 00:10:05

02195 - Dimmer Switch Instrument Panel & Switch Lighting (E20) 
            008 - Implausible Signal
             Freeze Frame:
                    Fault Status: 01101000
                    Fault Priority: 3
                    Fault Frequency: 2
                    Reset counter: 36
                    Mileage: 42983 km
                    Time Indication: 0
                    Date: 2019.07.27
                    Time: 00:09:54


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 7E0-919-475.clb
   Part No SW: 7E0 919 475 J    HW: 7N0 919 475 
   Component: PARKHILFE 8K  H06 0105  
   Revision: --------    Serial number: 28261224902578
   Coding: 108101
   Shop #: WSC 02756 790 50316
   ASAM Dataset: EV_VW75XParkAssis8K 001003
   ROD: EV_EPHVA18VW250GPCS_VW25.rod
   VCID: 392C249EA9DBD19FCD7-806C

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 J    HW: 6R0 959 655 J
   Component: VW10AirbagU06 H10 0020  
   Revision: --------    Serial number: 003GW0118WCJ
   Coding: 003036
   Shop #: WSC 01234 785 00200
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250.rod
   VCID: 49CC545EF93B411F5D7-801C

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6RD 920 870 A    HW: 6RD 920 870 A
   Component: KOMBI         H05 0805  
   Serial number: 00000000000000
   Coding: 140C01
   Shop #: WSC 00046 123 12345
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04727
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW23.rod
   VCID: 47C85266EF2FB76F4B3-8012

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090 D
   Component: GW-K-CAN TP20 H82 0762  
   Revision: B9082001    
   Coding: 002304
   Shop #: WSC 00046 123 12345
   VCID: 688AB1DA82719817629-803C

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H05 0805  
   Serial number: 00000000000000
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09.rod
   VCID: 6A8ECBD29CFDAA0774D-803E

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist (J500)       Labels:| 1Sx-909-144-44.clb
   Part No SW: 1S2 909 144 P    HW: 1S2 909 144 P
   Component: EPS_ECU       H61 1702  
   Coding: 0001000000000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_SteerAssisNSK 014008
   ROD: EV_SteerAssisNSK_014.rod
   VCID: 41DC4C7EC10B895F857-8014

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels:. 5M0-035-1xx-56.clb
   Part No SW: 6RD 035 187 A    HW: 6RD 035 187 A
   Component: MIB2-S-R-CN   025 0210  
   Revision: -----001    Serial number: 01855GD0000318
   Coding: 00000400010001
   Shop #: WSC 00081 790 00118
   VCID: 45D4586ED5A3A57FB9F-8010

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure (J502)       Labels: 3AA-907-273.clb
   Part No SW: 3AA 907 273 F    HW: 5Q0 907 273 
   Component: RDKBERU30     H04 0011  
   Serial number: 40000000058983
   ASAM Dataset: EV_RDKBERU30 005005
   ROD: EV_RDKBERU30_005.rod
   VCID: 372822A69FCFC7EF3B3-8062

No fault code found.

End----------(Elapsed Time: 01:10, VBatt start/end: 14.0V/13.9V)-----------
patil
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by patil »

Master, forgot to inform you that, I have 50w HID setup on low beams and 55w H7 Phillips Halogen bulbs on High beam.
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ciclo
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by ciclo »

patil wrote: Sat Jul 27, 2019 6:31 pm Hi Master, finished installing BCM Max wiring. Following are the post wiring results:

1. Low beam is not working, high beam is working.
2. cornering lights are not working. Fogs are working.
3. Dimmer switch is not working, headlight beam adjuster is working though(I can hear the motor sound).
4. Ambient red lights of dimmer, dash buttons, master control switch, mirror control switch, all are not working.
5. Reverse lights working.
6. License plate lights not working.

I haven't changed the BCM coding yet, waited to post the scan results first.
thanks, but no need to wait ... please change the BCM coding.

Please check that the electric bridge is installed correctly. It's crucial, the power supply is not reaching the BCM (that's why the faults, low beam, etc).

Rear fog light?
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ciclo
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by ciclo »

Image
As indicated in the installation guide. viewtopic.php?f=56&t=73189&start=30#p558376
patil
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by patil »

ciclo wrote: Sat Jul 27, 2019 7:09 pm

Please check that the electric bridge is installed correctly. It's crucial, the power supply is not reaching the BCM (that's why the faults, low beam, etc).
Master,

I blundered at this crucial step :oops:

I messed up terribly, connecting the bridge wrongly, shorting the relay circuit and my car smoked for the first time. :shock: Lucky still being alive, I rushed and disconnect the battery immediately.
It took a while for me to get back to my senses, and then I began to do postmortem analysis. The wires( Yellow and Brown ) behind the relay were severely burnt and also the T17/7(light switch connector) Yellow wire which was isolated, was also burnt. I removed the bridge fearing further damage. :cry:

I checked for all nearby and other wiring's, whatever could possibly be seen, looked fine for me. :roll:

It's a daring or my foolishness I don't know, I connected the battery again with heart beating heavily, car didn't smoke or caught fire this time luckily. My hospital Ambulance was in standby mode just in case. :mrgreen:

After waiting for some time, connected the VCDS cable, added the new coding for BCM Max and did the auto scan(without electric bridge inserted). Started checking what all functions have taken a hit. After new coding, except for low beam and cornering lights all other functions were working....Ambient lights, Dimmer switch, Reverse lights, Rear camera, Plate lights, and yes rear fog is also working master. :D

Felt little relaxed after seeing most of the functions working, pushed myself a little further and inserted electric bridge into right place this time and voila,.. low beam started working, but didn't check the cornering lights in a hurry to stop further experimenting.

Presently I have removed the electric bridge and disconnected the battery, and parked the car, until the mess I have created is rectified and it's totally safe to drive again.

Should I approach the service centre(not sure, if they will entertain me) or should I try it myself to rewire the burnt wires and other wires if damaged. Opening the full dash looks imminent now, Master please guide me.

Pictures of wrongly inserted bridge, burnt relay wires and latest VCDS autoscan(without electric bridge inserted) below:

Image
Image
Image

Code: Select all

Sunday,28,July,2019,15:03:16:09269
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 19.6.1.0 (x64)  HEX-V2 CB: 0.4505.4
Data version: 20190529 DS308.0
www.Ross-Tech.com


VIN: MEXL15606GT048293   License Plate: 


Chassis Type: 60-VW25 (7E0)
Scan: 01 02 03 04 08 09 10 15 17 19 25 44 56 65

VIN: MEXL15606GT048293   Mileage: 42980km-26706miles

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
56-Radio -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CBZB)       Labels:. 03F-906-070-CBZ.clb
   Part No SW: 03F 906 070 KC    HW: 03F 907 309 AJ
   Component: SIMOS10.22AH10 6270  
   Revision: --H10---    Serial number: 00000000000000
   Coding: 00250056232400080000
   Shop #: WSC 53863 002 1048576
   ASAM Dataset: EV_ECM12TFS02103F906070KC 004006
   ROD: EV_ECM12TFS02103F906070FP.rod
   VCID: 6D84C0CEAD13BD3F11F-8038

No fault code found.
Readiness: 0110 0101

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 0AM-927-769.clb
   Part No SW: 0AM 300 065 N    HW: 0AM 927 769 D
   Component: GSG DSG AG7     431 6502  
   Revision: 00043014    Serial number: CU501508317273
   Coding: 0000020
   Shop #: WSC 01260 002 1048576
   VCID: 3A2E3B92A05DDA87C4D-806E

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP90.clb
   Part No SW: 6R0 907 379 BN    HW: 6R0 907 379 AS
   Component: ESP9.0i front H03 0001  
   Serial number: --------------
   Coding: 62DD2463422703C8461624724254C0800908
   Shop #: WSC 29230 002 1048576
   ASAM Dataset: EV_Brake1ESP90iBOSCH 003031
   ROD: EV_Brake1ESP90iBOSCH_003_VW21.rod
   VCID: 0B40AE56B3C7130FAFB-805E

No fault code found.

-------------------------------------------------------------------------------
Address 04: Steering Angle (G085)       Labels:* 6R0-959-654.clb
   Part No SW: 6R0 959 654     HW: 6R0 959 654 
   Component: LENKW.SENSOR  H07 0070  
   Serial number: 10051504650275
   Coding: 01
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_LWSKLOVW25X 005001
   ROD: EV_LWSKLOVW25X.rod
   VCID: 7EA6F782F07536A7B85-802A

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 6R0-907-044.clb
   Part No SW: 6R0 907 044 Q    HW: 6R0 907 044 Q
   Component: Climatronic   H12 0615  
   Revision: V0000000    
   VCID: 41DC4C7EC18B895F857-8014

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090 D    HW: 7E0 937 090 D
   Component: BCM PQ25 Max4 H82 0762  
   Revision: B9082001    Serial number: 8601 222180475
   Coding: 3AB02BFF08A10000003800C07C2B9490D2C061FF608C0000200400020000
   Shop #: WSC 00046 123 12345
   VCID: 2C020DCA56097437461-8078

   Subsystem 1 - Part No SW: 6R0 959 802 BH    HW: 6R0 959 802 BH  Labels: 6R0-959-802.CLB
   Component: J386__TSG_FT  003 8612 
   Serial number: KU0KU015041441050460
   Coding: 1400B3

   Subsystem 2 - Part No SW: 6R0 959 801 BC    HW: 6R0 959 801 BC  Labels: 6R0-959-801.CLB
   Component: J387__TSG_BT  003 8612 
   Serial number: KU0KU014041441047765
   Coding: 0400B3

   Subsystem 3 - Part No SW: 6C0 959 442     HW: 6C0 959 442 
   Component: E221__MFL-TAT  H04 0019 
   Serial number: 1971517275001536AB2B
   Coding: 240000

   Subsystem 4 - Part No SW: 6R0 959 811 L    HW: 6R0 959 811 L
   Component: -------------  006 5550 
   Serial number: 13102580150623202239
   Coding: 020000

   Subsystem 5 - Part No SW: 6R0 959 812 L    HW: 6R0 959 812 L
   Component: -------------  006 5550 
   Serial number: 13202581150812164218
   Coding: 020000

1 Fault Found:
01504 - Bulb for License-Plate Light (X) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 36
                    Mileage: 42985 km
                    Time Indication: 0
                    Date: 2019.07.28
                    Time: 00:11:25


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 7E0-919-475.clb
   Part No SW: 7E0 919 475 J    HW: 7N0 919 475 
   Component: PARKHILFE 8K  H06 0105  
   Revision: --------    Serial number: 28261224902578
   Coding: 108101
   Shop #: WSC 02756 790 50316
   ASAM Dataset: EV_VW75XParkAssis8K 001003
   ROD: EV_EPHVA18VW250GPCS_VW25.rod
   VCID: 392C249EA9DBD19FCD7-806C

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 J    HW: 6R0 959 655 J
   Component: VW10AirbagU06 H10 0020  
   Revision: --------    Serial number: 003GW0118WCJ
   Coding: 003036
   Shop #: WSC 01234 785 00200
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250.rod
   VCID: 49CC545EF93B411F5D7-801C

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6RD 920 870 A    HW: 6RD 920 870 A
   Component: KOMBI         H05 0805  
   Serial number: 00000000000000
   Coding: 140C01
   Shop #: WSC 00046 123 12345
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04727
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW23.rod
   VCID: 47C85266EF2FB76F4B3-8012

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090 D
   Component: GW-K-CAN TP20 H82 0762  
   Revision: B9082001    
   Coding: 002304
   Shop #: WSC 00046 123 12345
   VCID: 688AB1DA82719817629-803C

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H05 0805  
   Serial number: 00000000000000
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09.rod
   VCID: 6A8ECBD29CFDAA0774D-803E

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist (J500)       Labels:| 1Sx-909-144-44.clb
   Part No SW: 1S2 909 144 P    HW: 1S2 909 144 P
   Component: EPS_ECU       H61 1702  
   Coding: 0001000000000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_SteerAssisNSK 014008
   ROD: EV_SteerAssisNSK_014.rod
   VCID: 41DC4C7EC10B895F857-8014

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels:. 5M0-035-1xx-56.clb
   Part No SW: 6RD 035 187 A    HW: 6RD 035 187 A
   Component: MIB2-S-R-CN   025 0210  
   Revision: -----001    Serial number: 01855GD0000318
   Coding: 00000400010001
   Shop #: WSC 00081 790 00118
   VCID: 45D4586ED5A3A57FB9F-8010

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure (J502)       Labels: 3AA-907-273.clb
   Part No SW: 3AA 907 273 F    HW: 5Q0 907 273 
   Component: RDKBERU30     H04 0011  
   Serial number: 40000000058983
   ASAM Dataset: EV_RDKBERU30 005005
   ROD: EV_RDKBERU30_005.rod
   VCID: 372822A69FCFC7EF3B3-8062

No fault code found.

End----(Elapsed Time: 01:11, VBatt start/end: 12.0V/12.0V. VIgn 11.9V)-----
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ciclo
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by ciclo »

🤦‍♂️Oh my ....... ... ! :lol:

---

Thanks Patil for the courage to post your mistakes, messes ... makes you a great person. 8)

Thinking that maybe the image of the installation guide is not clear enough ...

Image

... I told my wife to install the electric bridge in a relay holder according to the installation guide ... with this result ...

Image

... she did it in 0.1 seconds. :lol:

... so I guess the image of the installation guide is understandable enough, this being the first time this happens.



---

Remove the BCM to take detail pictures of all the wires that reach all the relay holders at the rear, especially the ground wires.
We'll do a detailed post-mortem analysis. Cross our fingers.🤞

Most worrying are the ground wires and the wires adjacent to these wires.
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ciclo
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by ciclo »

For future electrical installations, with no intention of find guilties, only the short circuit cause.


TWO big mistakes were made for the short circuit to occur:

1- The yellow wire on the light switch connector (T17/7) was not isolated or was incorrectly insulated.

It was indicated in the fourth image HERE -> viewtopic.php?f=56&t=73189&start=30#p558376
The fourth image
Image

This yellow wire only goes from T17/7 to the relay holder, and once the electric bridge was installed incorrectly, the positive yellow wire was grounded, which caused the results seen previously.

2- The electric bridge was installed in the wrong place.



Notes:
- In the installation guide, there are detailed instructions and pictures of how to insulate an original wire.
- On the first page of the installation guide there are clear WARNINGS with links to informative images.

Image


---

Patil, once the BCM adaptation and coding have been completed, these two burnt wires in relay holder have NO function, and once the original harnesses have been checked and with the hope that only these two wires have been burned, everything will work correctly (as shown in the last autoscan).


- Install the electric bridge in the right place, no problem.
- Make a new Autoscan. (with electric bridge installed and New BCM coding).
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by Ozzy »

@ciclo

Yoo mate,


I know that this is not the topic, I was curious if you can help me with my LED headlights oem from 6c on my 2010 6R.

I really would appreciated it, if you can.
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ciclo
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by ciclo »

Hello Ozzy, please open a new thread in 6R/6C section, iichel or firegrafik or CNK can help you better because they have 6C LED Headlights installed in their 6R.
I will also help in your new thread if possible (vacation time).

Thank you very much for your cooperation.

Welcome to uk-polos.net

...
This post and previous one will self-destruct in 7 days.
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by Ozzy »

Thanks ciclo for the reply.

Can you help me get in contact with iichel or the others.
https://www.uk-polos.net/viewtopic.php?f=56&t=73501
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by patil »

ciclo wrote: Sun Jul 28, 2019 7:43 pm 🤦‍♂️Oh my ....... ... ! :lol:

---

Thanks Patil for the courage to post your mistakes, messes ... makes you a great person. 8)
Master, there is no shame in admitting our mistakes, :mrgreen: I learn everyday something by doing mistakes and let others learn from them too. :D
ciclo wrote: Sun Jul 28, 2019 7:43 pm
Thinking that maybe the image of the installation guide is not clear enough ...

... I told my wife to install the electric bridge in a relay holder according to the installation guide ... with this result ...

... she did it in 0.1 seconds. :lol:

... so I guess the image of the installation guide is understandable enough, this being the first time this happens.
The image guide for bridge installation is crystal clear, I blame myself for not understanding it properly and say it carelessness or lack of knowledge on my part. :|

Never underestimate the women power. :mrgreen:
ciclo wrote: Sun Jul 28, 2019 7:43 pm
Remove the BCM to take detail pictures of all the wires that reach all the relay holders at the rear, especially the ground wires.
We'll do a detailed post-mortem analysis. Cross our fingers.🤞

Most worrying are the ground wires and the wires adjacent to these wires.
Removed the BCM to visualise all the relay wires of all the relays, except for the affected relay(R4) all other relay(R1,R2,R3 and R5) wires seems unaffected. Please see the picture below.
Image
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Re: INSTALLING DIRECT TPMS IN POLOGT 6R RHD IND

Post by patil »

ciclo wrote: Mon Jul 29, 2019 4:38 am
TWO big mistakes were made for the short circuit to occur:

1- The yellow wire on the light switch connector (T17/7) was not isolated or was incorrectly insulated.

2- The electric bridge was installed in the wrong place.
Master, I'm totally guilty on both counts. :oops:

Not only I forgot to isolate T17/7, but all other wires, T17/13,14 and 16. I missed doing this step entirely :shock: :oops:

what was I thinking and doing I don't know, may be I deserved it, totally ill executed, and hence the writing is on the wall. :|

May be I need to take a break and stick my head in beach sand to cool it off. :mrgreen:
ciclo wrote: Mon Jul 29, 2019 4:38 am
Patil, once the BCM adaptation and coding have been completed, these two burnt wires in relay holder have NO function, and once the original harnesses have been checked and with the hope that only these two wires have been burned, everything will work correctly (as shown in the last autoscan).
- Install the electric bridge in the right place, no problem.
- Make a new Autoscan. (with electric bridge installed and New BCM coding).
I'm almost certain that only those two wires are burnt. Got lucky that those two wires going to be non functional after adaptation. :D

I have installed the electric bridge correctly now, new coding for BCM Max is in place, checked for all functions and did a VCDS autoscan, and below are the final results:

Low beam and cornering lights have become functional now, along with all other functions mentioned previously.

The only function which is not fully working as before is Chinese autolight module. :mrgreen: CH/LH(lowbeam activation for prefixed time) through auto headlight module is not working, rest all like drl, reverse light and plate lights work for prefixed time.

Autoscan:

Code: Select all

Monday,29,July,2019,20:47:09:09269
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 19.6.1.0 (x64)  HEX-V2 CB: 0.4508.4
Data version: 20190529 DS308.0
www.Ross-Tech.com


VIN: MEXL15606GT048293   License Plate: 


Chassis Type: 60-VW25 (7E0)
Scan: 01 02 03 04 08 09 10 15 17 19 25 44 56 65

VIN: MEXL15606GT048293   Mileage: 42980km-26706miles

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
56-Radio -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CBZB)       Labels:. 03F-906-070-CBZ.clb
   Part No SW: 03F 906 070 KC    HW: 03F 907 309 AJ
   Component: SIMOS10.22AH10 6270  
   Revision: --H10---    Serial number: 00000000000000
   Coding: 00250056232400080000
   Shop #: WSC 53863 002 1048576
   ASAM Dataset: EV_ECM12TFS02103F906070KC 004006
   ROD: EV_ECM12TFS02103F906070FP.rod
   VCID: 6D84C0CEAD13BD3F11F-8038

No fault code found.
Readiness: 0110 0101

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 0AM-927-769.clb
   Part No SW: 0AM 300 065 N    HW: 0AM 927 769 D
   Component: GSG DSG AG7     431 6502  
   Revision: 00043014    Serial number: CU501508317273
   Coding: 0000020
   Shop #: WSC 01260 002 1048576
   VCID: 3A2E3B92A05DDA87C4D-806E

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP90.clb
   Part No SW: 6R0 907 379 BN    HW: 6R0 907 379 AS
   Component: ESP9.0i front H03 0001  
   Serial number: --------------
   Coding: 62DD2463422703C8461624724254C0800908
   Shop #: WSC 29230 002 1048576
   ASAM Dataset: EV_Brake1ESP90iBOSCH 003031
   ROD: EV_Brake1ESP90iBOSCH_003_VW21.rod
   VCID: 0B40AE56B3C7130FAFB-805E

No fault code found.

-------------------------------------------------------------------------------
Address 04: Steering Angle (G085)       Labels:* 6R0-959-654.clb
   Part No SW: 6R0 959 654     HW: 6R0 959 654 
   Component: LENKW.SENSOR  H07 0070  
   Serial number: 10051504650275
   Coding: 01
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_LWSKLOVW25X 005001
   ROD: EV_LWSKLOVW25X.rod
   VCID: 7EA6F782F07536A7B85-802A

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 6R0-907-044.clb
   Part No SW: 6R0 907 044 Q    HW: 6R0 907 044 Q
   Component: Climatronic   H12 0615  
   Revision: V0000000    
   VCID: 41DC4C7EC18B895F857-8014

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090 D    HW: 7E0 937 090 D
   Component: BCM PQ25 Max4 H82 0762  
   Revision: B9082001    Serial number: 8601 222180475
   Coding: 3AB02BFF08A10000003800C07C2B9490D2C061FF608C0000200400020000
   Shop #: WSC 00046 123 12345
   VCID: 2C020DCA56097437461-8078

   Subsystem 1 - Part No SW: 6R0 959 802 BH    HW: 6R0 959 802 BH  Labels: 6R0-959-802.CLB
   Component: J386__TSG_FT  003 8612 
   Serial number: KU0KU015041441050460
   Coding: 1400B3

   Subsystem 2 - Part No SW: 6R0 959 801 BC    HW: 6R0 959 801 BC  Labels: 6R0-959-801.CLB
   Component: J387__TSG_BT  003 8612 
   Serial number: KU0KU014041441047765
   Coding: 0400B3

   Subsystem 3 - Part No SW: 6C0 959 442     HW: 6C0 959 442 
   Component: E221__MFL-TAT  H04 0019 
   Serial number: 1971517275001536AB2B
   Coding: 240000

   Subsystem 4 - Part No SW: 6R0 959 811 L    HW: 6R0 959 811 L
   Component: -------------  006 5550 
   Serial number: 13102580150623202239
   Coding: 020000

   Subsystem 5 - Part No SW: 6R0 959 812 L    HW: 6R0 959 812 L
   Component: -------------  006 5550 
   Serial number: 13202581150812164218
   Coding: 020000

6 Faults Found:
00978 - Lamp for Low Beam; Left (M29) 
            007 - Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100111
                    Fault Priority: 3
                    Fault Frequency: 4
                    Reset counter: 78
                    Mileage: 42989 km
                    Time Indication: 0
                    Date: 2019.07.29
                    Time: 20:41:28

00979 - Lamp for Low Beam; Right (M31) 
            007 - Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100111
                    Fault Priority: 3
                    Fault Frequency: 4
                    Reset counter: 78
                    Mileage: 42989 km
                    Time Indication: 0
                    Date: 2019.07.29
                    Time: 20:41:28

00979 - Lamp for Low Beam; Right (M31) 
            010 - Open or Short to Plus - Intermittent
             Freeze Frame:
                    Fault Status: 00101010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 78
                    Mileage: 42989 km
                    Time Indication: 0
                    Date: 2019.07.29
                    Time: 20:39:49

01495 - Bulb for High-Beams; Left (M30) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 38
                    Mileage: 42989 km
                    Time Indication: 0
                    Date: 2019.07.29
                    Time: 20:41:28

01499 - Bulb for High-Beams; Right (M32) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 38
                    Mileage: 42989 km
                    Time Indication: 0
                    Date: 2019.07.29
                    Time: 20:41:28

01504 - Bulb for License-Plate Light (X) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 38
                    Mileage: 42989 km
                    Time Indication: 0
                    Date: 2019.07.29
                    Time: 20:29:52


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 7E0-919-475.clb
   Part No SW: 7E0 919 475 J    HW: 7N0 919 475 
   Component: PARKHILFE 8K  H06 0105  
   Revision: --------    Serial number: 28261224902578
   Coding: 108101
   Shop #: WSC 02756 790 50316
   ASAM Dataset: EV_VW75XParkAssis8K 001003
   ROD: EV_EPHVA18VW250GPCS_VW25.rod
   VCID: 392C249EA9DBD19FCD7-806C

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 J    HW: 6R0 959 655 J
   Component: VW10AirbagU06 H10 0020  
   Revision: --------    Serial number: 003GW0118WCJ
   Coding: 003036
   Shop #: WSC 01234 785 00200
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250.rod
   VCID: 49CC545EF93B411F5D7-801C

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6RD 920 870 A    HW: 6RD 920 870 A
   Component: KOMBI         H05 0805  
   Serial number: 00000000000000
   Coding: 140C01
   Shop #: WSC 00046 123 12345
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04727
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW23.rod
   VCID: 47C85266EF2FB76F4B3-8012

1 Fault Found:
12658432 - Function Restricted due to Missing Message(s) 
          U1111 00 [008] - -
          [Steuergerät für Reifendrucküberwachung: keine Kommunikation]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 4
                    Reset counter: 78
                    Mileage: 42989 km
                    Date: 2019.07.29
                    Time: 20:26:00


-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090 D
   Component: GW-K-CAN TP20 H82 0762  
   Revision: B9082001    
   Coding: 002304
   Shop #: WSC 00046 123 12345
   VCID: 688AB1DA82719817629-803C

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H05 0805  
   Serial number: 00000000000000
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09.rod
   VCID: 6A8ECBD29CFDAA0774D-803E

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist (J500)       Labels:| 1Sx-909-144-44.clb
   Part No SW: 1S2 909 144 P    HW: 1S2 909 144 P
   Component: EPS_ECU       H61 1702  
   Coding: 0001000000000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_SteerAssisNSK 014008
   ROD: EV_SteerAssisNSK_014.rod
   VCID: 41DC4C7EC10B895F857-8014

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels:. 5M0-035-1xx-56.clb
   Part No SW: 6RD 035 187 A    HW: 6RD 035 187 A
   Component: MIB2-S-R-CN   025 0210  
   Revision: -----001    Serial number: 01855GD0000318
   Coding: 00000440010001
   Shop #: WSC 00081 790 00118
   VCID: 45D4586ED5A3A57FB9F-8010

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure (J502)       Labels: 3AA-907-273.clb
   Part No SW: 3AA 907 273 F    HW: 5Q0 907 273 
   Component: RDKBERU30     H04 0011  
   Serial number: 40000000058983
   ASAM Dataset: EV_RDKBERU30 005005
   ROD: EV_RDKBERU30_005.rod
   VCID: 372822A69FCFC7EF3B3-8062

No fault code found.

End----------(Elapsed Time: 01:11, VBatt start/end: 13.4V/13.4V)-----------
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