Aditya's Polo 6R GT TSI 1.2

[adityagttsi]

Hey guys I have Polo 6R 1.2 TSi. Would like to do BCM Max Adaptation + Auto Headlight + Dimmer Switch + AFS + HBA. Need help guys regarding wiring and from where can I get the parts.

Thanks.

Below are the list of modifications done on my car.

OEM Passat Cabin Light

[govindsharma]

Read this topic
viewtopic.php?f=56&t=69603&hilit=govindsharma

[iichel]

Well, I guess a good start would be to show us your current car.
Lots of pictures please
- Front of the car
- Light switch + wiring
- Dimmer + wiring
- Relay carrier
- Fuse box
- Interior mirror

If you have any access to VCDS, please also share an autoscan.

From the top of my head, the minimum requirement will be:
BCM 7E0 937 090x (best place to source these are with Firegrafik from fussia)
Stalks 7E0 for HBA
Light switch 3C0 with auto function either OEM VW or Aliexpress
Mirror 7E0 for HBA, if you have the correct windshield
Cluster with MFD+ would be nice I guess
And a lot of wirings

[ciclo]

I just want to comment that I no longer manufacture these wiring looms for HBA, BCM adaptation, etc (in case someone is waiting for them), I am sincerely sorry.

I have for sale two wiring for automatic lights (the last of this great adventure that began a long time ago), for which it is necessary to comply with the requirements described in the sale (BCM Max or 088, and RLS).

[adityagttsi]

Well, I guess a good start would be to show us your current car.
Lots of pictures please
- Front of the car
- Light switch + wiring
- Dimmer + wiring
- Relay carrier
- Fuse box
- Interior mirror

If you have any access to VCDS, please also share an autoscan.

From the top of my head, the minimum requirement will be:
BCM 7E0 937 090x (best place to source these are with Firegrafik from fussia)
Stalks 7E0 for HBA
Light switch 3C0 with auto function either OEM VW or Aliexpress
Mirror 7E0 for HBA, if you have the correct windshield
Cluster with MFD+ would be nice I guess
And a lot of wirings

My car has Had H7 Halogen Bulbs, Cornering Lights, Auto Dimming Interior Mirror, RLS (But only Rain Sensing Wipers)
Here's the VCDS Scan of my car.

Friday,04,September,2020,16:00:26:00009
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 19.6.1.0 (x64)
Data version: 20190529 DS308.0
www.Ross-Tech.com


VIN: MEXJ19604LT057986 License Plate:


Chassis Type: 60-VW25 (6RU)
Scan: 01 02 03 04 08 09 15 17 19 25 44 56

VIN: MEXJ19604LT057986 Mileage: 16250km-10097miles

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
56-Radio -- Status: OK 0000

-------------------------------------------------------------------------------
Address 01: Engine (J623-CBZB) Labels:. 03F-906-070-CBZ.clb
Part No SW: 03F 906 070 KC HW: 03F 907 309 AJ
Component: SIMOS10.22AH10 6270
Revision: --H10--- Serial number:
Coding: 00250056232400080000
Shop #: WSC 01234 785 00200
ASAM Dataset: EV_ECM12TFS02103F906070KC 004006
ROD: EV_ECM12TFS02103F906070FP.rod
VCID: 6DD17CB3BC91F72742-8038

No fault code found.
Readiness: 0010 0001

-------------------------------------------------------------------------------
Address 02: Auto Trans Labels: 0AM-927-769.clb
Part No SW: 0AM 300 043 C HW: 0AM 927 769 F
Component: GSG DQ200G2_PQ 050 2601
Revision: 00005008 Serial number: CU501906266575
Coding: 0000020
Shop #: WSC 01357 011 00200
VCID: 2B55B2AB8A0539171C-807E

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104) Labels:. 6R0-907-37x-ESP90.clb
Part No SW: 6R0 907 379 CB HW: 6R0 907 379 AS
Component: ESP9.0i front H04 0003
Serial number: --------------
Coding: 62DD2463422803C7461D24714257C0800908
Shop #: WSC 01234 785 00200
ASAM Dataset: EV_Brake1ESP90iBOSCH 003031
ROD: EV_Brake1ESP90iBOSCH_003_VW21.rod
VCID: 000F35079B030A4F99-8054

No fault code found.

-------------------------------------------------------------------------------
Address 04: Steering Angle (G085) Labels:* 6R0-959-654.clb
Part No SW: 6R0 959 654 HW: 6R0 959 654
Component: LENKW.SENSOR H07 0070
Serial number: 07071913470686
Coding: 01
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_LWSKLOVW25X 005001
ROD: EV_LWSKLOVW25X.rod
VCID: 7EF34BFFE1F77CBFEB-802A

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255) Labels: 6R0-907-044.clb
Part No SW: 6R0 907 044 Q HW: 6R0 907 044 Q
Component: Climatronic H12 0615
Revision: V0000000
VCID: 4189F003D889C347D6-8014

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels:. 6R0-937-08x-09.clb
Part No SW: 6RU 937 087 S HW: 6RU 937 087 S
Component: BCM IM H+4 H43 0471
Revision: BZ043001 Serial number: 4201 256190258
Coding: 3AB02BFF48B30600013800007CAF969000C0000F608E0100220000000A00
Shop #: WSC 124697 483 00190
VCID: 72EB6FCFADAF28DF9F-8026

Subsystem 1 - Part No: 5K7 955 559 C Labels: 5K7-955-559.CLB
Component: RLS 050 50 0106
Coding: 066800

Subsystem 2 - Part No SW: 6R0 959 802 EF HW: 6R0 959 802 EF Labels: 6R0-959-802.CLB
Component: J386__TSG_FT 023 2551
Serial number: 13202848190716085938
Coding: 350000

Subsystem 3 - Part No SW: 6R0 959 801 ED HW: 6R0 959 801 ED Labels: 6R0-959-801.CLB
Component: J387__TSG_BT 023 2551
Serial number: 13102849190711213513
Coding: 040000

Subsystem 4 - Part No SW: 6C0 959 442 HW: 6C0 959 442
Component: E221__MFL-TAT H06 0023
Serial number: 1961915005001392AB2B
Coding: 240000

Subsystem 5 - Part No SW: 6R0 959 811 S HW: 6R0 959 811 S
Component: J388__TSG_HL 022 1552
Serial number: 13102728190711175909
Coding: 000000

Subsystem 6 - Part No SW: 6R0 959 812 S HW: 6R0 959 812 S
Component: J389__TSG_HR 022 1552
Serial number: 13102729190711052611
Coding: 000000

1 Fault Found:
01520 - Rain and Light Recognition Sensor (G397)
014 - Defective - Intermittent
Freeze Frame:
Fault Status: 00101110
Fault Priority: 2
Fault Frequency: 2
Reset counter: 250
Mileage: 16233 km
Time Indication: 0
Date: 2020.09.03
Time: 15:43:14


-------------------------------------------------------------------------------
Address 15: Airbags (J234) Labels:. 6C0-959-655.clb
Part No SW: 6C0 959 655 Q HW: 6C0 959 655 Q
Component: Airbag VW12 001 0503
Revision: -------- Serial number: 003FZAAYABLK
Coding: 880000000000000054000000008000000065
Shop #: WSC 01383 785 00200
ASAM Dataset: EV_AirbaVW12TS6VW25X 001001
ROD: EV_AirbaVW12TS6VW25X_VW25.rod
VCID: 4189F003D089C347D6-8014

No ASAM data for: "EV_AirbaVW12TS6VW25X" (VW25)
No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285) Labels:| 5K0-920-xxx-17.clb-SRI1
Part No SW: 6RF 920 861 F HW: 6RF 920 861 F
Component: KOMBI H01 5014
Serial number: 00000000000000
Coding: 110A000000
Shop #: WSC 01234 785 00200
ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A05735
ROD: EV_Kombi_UDS_VDD_RM09_005_VW25.rod
VCID: 4E93DB3F11D72C3F5B-801A

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533) Labels: None
Part No SW: 6RU 909 901 HW: 6RU 937 087 S
Component: GW-K-CAN TP20 H43 0471
Revision: BZ043001
Coding: 002300
Shop #: WSC 124697 483 00190
VCID: 193978631099BB877E-804C

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334) Labels:| 5K0-920-xxx-25.clb
Part No SW: 5K0 953 234 HW: 5K0 953 234
Component: IMMO H01 5014
Serial number:
Coding: 000000
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
ROD: EV_Immo_UDS_VDD_RM09.rod
VCID: 6ADB77AF8D7FE01F27-803E

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist (J500) Labels:| 1Sx-909-144-44.clb
Part No SW: 1S2 909 144 P HW: 1S2 909 144 P
Component: EPS_ECU H61 1702
Coding: 0001000000000000
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_SteerAssisNSK 014008
ROD: EV_SteerAssisNSK_014.rod
VCID: 4189F003D089C347D6-8014

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503) Labels:. 5M0-035-1xx-56.clb
Part No SW: 6RF 035 187 C HW: 6RF 035 187 C
Component: Radio 557 5532
Revision: -------- Serial number: VWZ7Z2T8105070
Coding: 0E00044000000F
Shop #: WSC 01234 785 00200
VCID: 4999E823E0B90B070E-801C

No fault code found.

End-------------------------(Elapsed Time: 02:37)--------------------------

[adityagttsi]

Headlight Switch Connector with Wire Allotment to each pin

6C Led tail Lights Oem Equipment provided by the company

Relay (Hope this pic is clear enough)

I have aftermarket Headlights which I would like to keep(Plug and Play Unit), Led H7 Bulbs for High and Low. High and low are different projectors. DRL which also function as Turn Indicators. Would like to keep the Fog lamps as cornering lights as my headlight unit does not have the cornering lamps as in the case of BiXenons.
Aftermarket Headlights current use the stock T10 Connector. Also would like to install the dimmer + headlight level switch (only if i can source the parts and its possible with this mod)

I have one doubt, the wiring inside the headlights seems to be customized as the DRLs seem to work even without turning on the Light Switch(Atleast a Part of it), if i set light switch to parking DRLs seem to light all the way. Rest function are the way they were with H7 Stock Halogens.

Ciclo, I understand and i am well aware that you have stopped making the wiring for such mod. But it would be great help if you can help me with making my own wiring as i am newbie here. (Have some experience in making wiring loom for my another car) As I am not aware of the wiring schematics for Polo.

If any one else can help or make the wiring for me, it would really be great. Guys would need help in sourcing Parts like BCM Max, Pins, Connector, etc.

Would like to do HBA Also if its not hard and specially if its cost effective.

Thanks Guys.

[amer6R]

How to remove pins from the headlight switch?

[CNK]

I'm using these tools for pins:

• Laser 3932
  Terminal Tool, Internal diameter 2.8mm, external diameter 4mm (LAS3932)
• Cable Connector Loosening Tool CE91 B.60100/CE91 BGS Technic
  replacement for Release tool VAS 1978/7A for flat contacts with two locking tabs, contact width 1.5mm (ASE 401 517 02 000)

[adityagttsi]

Hey can anyone help me this topic? I mean if I get help sourcing the connectors pins BCM etc I can make the wires. Help in providing info related to pins and adapters I can try to source it from here

[ciclo]

1599304854091.jpg

Headlight Switch Connector with Wire Allotment to each pin

1599304854088.jpg1599304854085.jpg

6C Led tail Lights Oem Equipment provided by the company
1599304854081.jpg

Relay (Hope this pic is clear enough)
1599304854072.jpg

I have aftermarket Headlights which I would like to keep(Plug and Play Unit), Led H7 Bulbs for High and Low. High and low are different projectors. DRL which also function as Turn Indicators. Would like to keep the Fog lamps as cornering lights as my headlight unit does not have the cornering lamps as in the case of BiXenons.
Aftermarket Headlights current use the stock T10 Connector. Also would like to install the dimmer + headlight level switch (only if i can source the parts and its possible with this mod)

I have one doubt, the wiring inside the headlights seems to be customized as the DRLs seem to work even without turning on the Light Switch(Atleast a Part of it), if i set light switch to parking DRLs seem to light all the way. Rest function are the way they were with H7 Stock Halogens.

Ciclo, I understand and i am well aware that you have stopped making the wiring for such mod. But it would be great help if you can help me with making my own wiring as i am newbie here. (Have some experience in making wiring loom for my another car) As I am not aware of the wiring schematics for Polo.

If any one else can help or make the wiring for me, it would really be great. Guys would need help in sourcing Parts like BCM Max, Pins, Connector, etc.

Would like to do HBA Also if its not hard and specially if its cost effective.

Thanks Guys.

viewtopic.php?f=62&t=69223&p=575095#p575095
I can help you, but only for the BCM Max adaptation and installation of automatic lights. I have made many cars exactly the same as yours (from India).

Not for HBA, wiring installation is different.

The automatic lights wiring that corresponds to your POLO 6R GT TSI is MY D, E, ... etc.
viewtopic.php?f=62&t=69223#p516196

In case you want me to help you, you will have to buy my wiring for automatic lights and you have to tell me that you really want it once you have seen the price of the previous link.

I have to review the material that I have available in case I can help you (manufacture) with some of the wiring for the BCM Max adaptation.

Everything will be done in this thread publicly.

Buy the BCM Max with the help of firegrafik, get in touch with him. This is also mandatory ...

I have also seen that you are looking for an IC with MFA +, please contact madwarlock or contact patil to tell you where he bought his IC. This is also mandatory ...

Cheaper and better impossible ... I repeat, IMPOSSIBLE.

In this way everything will work out perfectly and we will not have to find out or solve problems with other purchases that you make to do all this.

[adityagttsi]

viewtopic.php?f=62&t=69223&p=575095#p575095
I can help you, but only for the BCM Max adaptation and installation of automatic lights. I have made many cars exactly the same as yours (from India).

Thanks Ciclo. Means a lot.

Not for HBA, wiring installation is different.

Okay I Understand.

The automatic lights wiring that corresponds to your POLO 6R GT TSI is MY D, E, ... etc.
viewtopic.php?f=62&t=69223#p516196

In case you want me to help you, you will have to buy my wiring for automatic lights and you have to tell me that you really want it once you have seen the price of the previous link.

Okay. I am in. How do we proceed in that matter.

I have to review the material that I have available in case I can help you (manufacture) with some of the wiring for the BCM Max adaptation.

Okay Ciclo. Take your time. No hurries. Thanks.

Everything will be done in this thread publicly.

Buy the BCM Max with the help of firegrafik, get in touch with him. This is also mandatory ...

Have already sent him a private message regarding this. Awaiting reply. Can you help with the part no. Thanks

I have also seen that you are looking for an IC with MFA +, please contact madwarlock or contact patil to tell you where he bought his IC. This is also mandatory ...

Will send him the private message. Thanks for info.

Cheaper and better impossible ... I repeat, IMPOSSIBLE.

Cost effective was in the sense that if the parts required for HBA are going to be expensive like the stalks and mirror then would have dropped the idea.


Sir you would have to guide in purchasing of pins,wires,etc..(Some of them can be sourced in my country.) and Parts like Headlight Switch, Dimmer Switch,etc.. with part No. and where can i buy it. As you might be aware is hard to source OEM parts in India as they do not sell over the counter.

Regarding this mod I would Like
1. Coming Home Lights
2. Leaving Home Lights.
3. Cornering Function to be retained by the Fog Lamps
4. Led Number Plate Lights.
5. Dimmer Switch with Headlight Level Adjuster (IF POSSIBLE)

6. The Feature Where you can turn on left parking lights and tail lights with stalk only if your car is turned off. (Sorry Do Not Know the Exact Name)

Sir I have this headlight, they are aftermarket would like to retain them
https://www.aliexpress.com/i/4000704315232.html

As per my observations the High Beam doesnt seem to work properly if light switch is not turned on
Drls are also indicators. There are no Parking lights
Low Beam has Led Bulb
Drls seem to work even without turning on the light switch(How DRLS are suppose to work), brightness reduces if turn light switch in to parking position or headlight on position
It has T10 connector. Plug and Play Unit

[ciclo]

The link to the artermarket headlights is not correct.

The operation of the lights of your aftermarket headlights is totally correct. (DRLs, Parking lights, Side lights, etc)
It only remains to clarify the operation of High Beam with the light switch in position 0. You mean the flash HB function doesn't work when you pull from the lever...

All the functions that you indicated that you would like are perfectly possible and will be what you get (plus others). Apart from automatic lights function for tunnels, garages, low light conditions, rain, etc...

Please allow me some time to organize this installation you want to do ... I'll tell you what parts to buy.
The checkout process at the end, when we have everything ready to ship.

[ciclo]

Tell firegrafik to check that channel 1 is available to match remotes.
I have received recent information and this must be verified before he ships the new BCM Max to you.

[adityagttsi]

The Flash High Beam Function works but is not powerful because the ballast is not powered at that time since the Light Switch is off

Btw just a curiosity

How does the DRL seem to work in Light Switch Position Off i.e via Ignition Switch? As far i know 087 BCM doesnt support DRL/Parking Light to be on via Ignition Switch

Anyways tomorrow will upload the link to the youtube video of How my Headlight Works. Just to make it clear so that no problems arise in future.

Thanks for the help Ciclo.

[ciclo]

Ok, I understand perfectly what is happening with the HB flash of your aftermarket headlights with the light switch in position 0. It is possibly a manufacturing defect of the interior wiring and/or management of a possible integrated circuit of those aftermarket headlights. This is not possible to correct, but with automatic lights this will not be a big problem because 99% of the time you will have the light switch in the AUTO position.
The HB flash signal reaches the aftermarket headlights well, but the headlight only sends the signal to the light emitter that is in the innermost part of the headlight (which I suppose will be an LED that does not have great lighting power) and does not send the signal to the ballast that manages the xenon bulb when the light switch is in position 0.

Please take a clear picture of the headlights, also an individual one of a headlight, as close as possible. Thank you very much.
It will be perfect to explain and understand what is happening.



About the DRLs on the headlights.
Today, headlights have an LED module in which different functions/lights of a car are integrated, typically the DRLs, Parking/Side Lights, and Turn Signals.

DRLs: The LED module only works with the light switch in position 0 (or AUTO), DRL is brighter because it is used during the day (logicaly).
Parking/Side Lights: The LED module works with the other light switch positions, they have less brightness than DRLs.
Turn signals: They have priority over DRLs or parking/side lights on the LED module.