ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Chat about your 6R/6C model Polos here!
User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

Now that I've achieved a pure white for the bi-xenon headlights, it's time to match this pure white 6000K in the other front lights.

I'm going to test the following LED bulbs (perfect light patterns):

H8 and H11 (in my case for fog lights).
- Fanless, with a copper core for heat dissipation.
Image

Image
In LED technology, H8 and H11 bulbs are generally compatible, both physically and in terms of light output. More LEDs don't necessarily mean better illumination, although that's often the case.
For continuous lighting (e.g., headlights or fog lights), it's best if they have a fan to dissipate heat.
For temporary lighting (e.g., static cornering lights or fog lights), a copper core for heat dissipation is sufficient.
The difference in operating temperature between the two models is very noticeable at the mounting base. With fans are preferable.

Power consumption is usually around 13 to 16W when stabilized, which generally prevents the "bulb out" warning on the dashboard or in the diagnostic system of halogen bulbs, however, this isn't always the case in a small percentage of vehicles/brands.
Remember that with good diagnostic tools, diagnoses can be modified as needed. A good diagnostic tool without a good diagnostician is like an elephant without its trunk, a lion without claws and teeth, or a religion without God. For beginner/rookie/newie in these matters, I recommend starting with something gentle like Buddhism... 😁 ...or ask in forums like this one.

In halogen bulb technology, they are generally not compatible due to the heat emitted by the H11 (55W) compared to the H8 (35W), which can melt the plastic of the housing or the headlight itself. The bulb's mounting pins usually have slight differences between H11 and H8.

- Waiting to receive a H8/H11 model with a fan.
Image



H7 (in my case for SCLs).
- Fanless, with a copper core for heat dissipation.
Image

Image
The same as mentioned above for H8/H11 applies.
UPD:
- Unfortunately, for 'Bi-Xenon headlights', the base is not suitable for the SCL fixing system and the lamp is somewhat loose.
- The approved OSRAM LED lamps shown in a previous post fit perfectly here.

- With a fan for heat dissipation.
Image

Image
The same as mentioned above for H8/H11 applies.
UPD:
- Unfortunately, for 'Bi-Xenon headlights', the base is not suitable for the SCL fixing system and the lamp is somewhat loose.
- The approved OSRAM LED lamps shown in a previous post fit perfectly here.

XStorm.
Image
⚡

I'll soon be receiving the LED bulbs for the front turn signals too, so I'll have 'fully' LED headlights, which in my humble opinion will be much better than the ridiculous original LED headlights on the Polo 6C/60/61/6R family... - don't be mad at me, you know I love you -. 😄

https://www.youtube.com/watch?v=eKY8qpPmGnk&t=150s
User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

POLO 6R. LED lamps for front turn signals in the 6R bi-xenon headlights.

Image

Image

Image
I recommend you don't waste your money on inferior or worse LED bulbs... (6W), and keep in mind that these LED bulbs are for turn signals in 6R Bi-xenon headlights. I seem to recall that for other types of headlights the base and connector are different, check at ETKA.

Target/Aim:
1- To make the front turn signals visible from the sides during the day.
...and not this original and inexplicable piece of crap :arrow: https://www.youtube.com/watch?v=vqxnfMhSl2c&t=34s 🤣 ...ridiculous.

2- To compensate, at night or similar conditions, the magnificent LED lighting 6000K I applied to the high beam/low beam.

3- A very Christmassy 6R. 🎅🎄🎉

I'll give you my honest opinion once I have all the LED lamps installed.

UPD:
Absolutely fantastic! They're eye-catching.
Money very well spent, spectacular improvement.🧙‍♂️


I don't think I'll ever post any more videos.
I'm truly baffled by the sheer number of fake videos generated with AI that are posted on all platforms...😮🤦‍♂️ I respect, but it's the complete opposite of who I am.🤷‍♂️
https://www.youtube.com/watch?v=6IxyUu0aBwU&t=131s
User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

...while I was busy with other matters, the LED lamps with fans for fog lights and 'off-road use' also arrived.
Image
Xstorm.
Image
Stabilized power consumption, 19W.

I plan to decorate and test my 6R soon with all these LED lamps I showed earlier to have a beautiful, cozy, homey, sweet and especially WHITE Xmas.
I also have the Xmas-colored LED lamps to decorate the taillights with the aim of slightly improving the lighting at the rear, with lower consumption, and without faults in the diagnosis (with a REAL diagnosis, without bad tricks, resistors, or inventions to falsify the diagnosis).
Image
Additional information on the CNK website :arrow: https://polo.blue/wiring-taillights-ret ... to-6r-diy/ 🤗

UPD:
- Due to the design of the POLO 6C's taillights, the LED lamps I used for the brake lights and side/pos lights shown in the previous image don't provide better light/illumination than the original halogen bulbs. These LED lamps are good, but not for these taillights. I will continue looking for LED lamps that better suit these 6C taillights... upd: I've tried many types of LEDs, but none are better than halogens for position/side and brake lights due to the design of the taillight.🤷‍♂️
- The LED front fog lights are pure white and very nice. I'll only use them if the excellent OSRAM LED headlights fail.
- The LED lamps for the reverse light and especially for the turn signals shown in the previous image are EXCELLENT. The improvement is remarkable. Highly recommended!

Autoscan

Code: Select all

Sunday,04,January,2026,17:53:59:32438
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 25.3.2.0 (x64)  HEX-V2 CB: 0.4671.4
Data version: 20251020 DS365.0
www.Ross-Tech.com


VIN: WVWZZZ6RZDY0CICLO   License Plate: LED SCLs & LED TURN SIGNALS w/o PWM + BSD WLS (2Q0) V_SECRET. OK!
Mileage: 97600km-60645mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 6R-VW25 (7E0)
Scan: 01 03 04 08 09 10 15 17 19 20 25 2E 3C 44 55 5F 65 6C

VIN: WVWZZZ6RZDY0CICLO   Mileage: 97600km-60645miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
20-High Beam Assist. -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2E-Media Player 3 -- Status: OK 0000
3C-Lane Change -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
5F-Information Electr. -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
6C-Back-up Cam. -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CBZC)       Labels:. 03F-906-070-CBZ.clb
   Part No SW: 03F 906 070 GD    HW: 03F 907 309 AJ
   Component: SIMOS10.22AH10 5466  
   Revision: --H10---    Serial number: 00000000000000 CVN: 9A6217E3
   Coding: 001100D6202400080000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_ECM12TFS02103F906070GD 004007
   ROD: EV_ECM12TFS02103F906070FD_004.rod
   VCID: 6A8D3FD44CF8023A307-803E
   VINID: 9E69EAAAA1A2A94A400030C808A8E303EA

No fault code found.
Readiness: 0010 0001

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. User\6R0-907-37x-ESP82.lbl
   Part No SW: 6R0 907 379 BE    HW: 6R0 907 379 AF
   Component: ESP8.2i front H05 0001  
   Revision: --------    
   Coding: 210228E3216D00B5842814EA84D30040D700
   Shop #: WSC 40308 002 104857
   VCID: 025D77745448FA7A987-8056

No fault code found.

-------------------------------------------------------------------------------
Address 04: Steering Angle (G085)       Labels:* 6R0-959-654.clb
   Part No SW: 6R0 959 654     HW: 6R0 959 654 
   Component: LENKW.SENSOR  H07 0070  
   Serial number: 08021613470174
   Coding: 01
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_LWSKLOVW25X 005001
   ROD: EV_LWSKLOVW25X.rod
   VCID: 7EA5038420709E9AFCF-802A

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 6R0-907-044.clb
   Part No SW: 6R0 907 044 H    HW: 6R0 907 044 H
   Component: Climatronic   H11 0812  
   Revision: V0000000    
   VCID: 3829D59C425460AA763-806C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090 E    HW: 7E0 937 090 E
   Component: BCM PQ25 Max4 H84 0772  
   Revision: B9084001    Serial number: 2502 179190157
   Coding: 3CB02FBF48E12400B3380E317CEB9FD05AC86706600D39D0200400030800
   Shop #: WSC 00046 123 12345
   VCID: 2D07F4C8BD16D502155-8078

   Subsystem 1 - Part No: 5K7 955 547 
   Component: RLHS 220816 0  42  0106 
   Coding: 0228DD

   Subsystem 2 - Part No SW: 6R0 959 801 BD    HW: 6R0 959 801 BD  Labels: 6R0-959-801.CLB
   Component: J386__TSG_FT  003 8612 
   Serial number: KU0KU003041440937042
   Coding: 0200A3

   Subsystem 3 - Part No SW: 6R0 959 802 BF    HW: 6R0 959 802 BF  Labels: 6R0-959-802.CLB
   Component: J387__TSG_BT  003 8612 
   Serial number: KU0KU006031440656541
   Coding: 1000A3

   Subsystem 4 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 5 - Part No: 1K8 951 605 B
   Component: LIN BACKUP HO  H11 9005 
   Coding: 000000

   Subsystem 6 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 8 - Part No SW: 6R0 959 811 G    HW: 6R0 959 811 G
   Component: J388__TSG_HL  008 1611 
   Serial number: KU0KU003051200017821
   Coding: 18BC32

   Subsystem 9 - Part No SW: 6R0 959 812 G    HW: 6R0 959 812 G
   Component: J389__TSG_HR  008 1611 
   Serial number: KU0KU010051200012315
   Coding: 18BC32

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J791)       Labels:. 5Q0-919-298.clb
   Part No SW: 1K8 919 475 D    HW: 5Q0 919 298 
   Component: PARKHILFE PLA H12 0480  
   Revision: --------    Serial number: 39491531301709 Dataset Number: 2KC800t____ 0003
   Coding: 0031167001
   Shop #: WSC 00046 123 12345
   ASAM Dataset: EV_EPHVA2CVW364GP00 001010
   ROD: N/A
   VCID: 3B23CA9073E24BB29B1-806E

No ASAM data for: "EV_EPHVA2CVW364GP00" (VW37 *) 
1 Fault Found:
12718592 - ROD - Unknown Error Code 
          - 00 [00001000]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 112
                    Mileage: 97588 km
                    Date: 2026.01.04.
                    Time: 15:50:53


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
   Component: VW10Airbag01M H10 0020  
   Revision: --------    Serial number: 003GX01JKVVP Dataset Number: v00305696R0 0001
   Coding: 00314D
   Shop #: WSC 01383 785 00200
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250.rod
   VCID: 4ACD9F542C38E23A107-801E

   Crash sensor for side airbag: driver side: 
   Serial number: 3575HRB405N1C4LI7929

   Crash sensor for side airbag: passenger side: 
   Serial number: 3585HRB405B1D5MS8GS2

   Rear Side Airbag Crash Sensor (on driver's side): 
   Serial number: 3515RRB405B17ABS901.

   Passenger side rear thorax airbag crash sensor: 
   Serial number: 3525RRB405B181TUDPKC

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6RD 920 870 A    HW: 6RD 920 870 A
   Component: KOMBI         H04 0805  
   Serial number: 00000000000000
   Coding: 140E01
   Shop #: WSC 00233 572 00255
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04727
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW23.rod
   VCID: 47CBA6603F2A1F520F9-8012

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090 E
   Component: GW-K-CAN TP20 H84 0772  
   Revision: B9084001    
   Coding: 002207
   Shop #: WSC 00046 123 12345
   VCID: 688945DC5274302A263-803C

No fault code found.

-------------------------------------------------------------------------------
Address 20: High Beam Assist. (J844)       Labels:| 8S0-857-511.clb
   Part No SW: 7E0 857 511 G    HW: 7E0 857 511 E
   Component: FLA           H10 0003  
   Revision: AA001001    
   Coding: 0404000000000000000000
   Shop #: WSC 03607 002 104857
   ASAM Dataset: EV_HighBeamAssisAU316 001004
   ROD: EV_HighBeamAssisAU316_VW32.rod
   VCID: 2E05F3C4B090AE1A2CF-807A

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H04 0805  
   Serial number: 00000000000000
   Coding: 000000
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09_VW23.rod
   VCID: 6A8D3FD44CF8023A307-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650)       Labels:. 5N0-035-342.lbl
   Part No SW: 5N0 035 342 F    HW: 5N0 035 342 F
   Component: SG EXT.PLAYER H18 0530  
   Revision: A1001003    Serial number: 7662584630    
   Coding: 020100
   Shop #: WSC 00788 648 00255
   VCID: 2A0DFFD48CF8C23AF07-807E

No fault code found.

-------------------------------------------------------------------------------
Address 3C: Lane Change (J1086)       Labels:. 2Qx-907-686-V2.clb
   Part No SW: 2Q0 907 686 B    HW: 2QD 907 686 A
   Component: HRE3_Kl15_Mst H06 0150  
   Serial number: 00006273342269  Dataset Number: V03935359EX 0001
   Coding: 529524A0
   ASAM Dataset: EV_HREntryHellaGen3Kl15 002001
   ROD: N/A
   VCID: 392FD09879DE79A289D-806C

   Subsystem 1 - Part No SW: 2Q0 907 685 B    HW: 2QD 907 685 A
   Component: HRE3_Kl15_Slv  H06 0150 
   Serial number: 00006273536997      

No ASAM data for: "EV_HREntryHellaGen3Kl15" (VW25) 
No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 6Q0-423-156.clb
   Part No: 6R0 423 156 B
   Component: LenkhilfeTRW        V277  
   Coding: 11250
   Shop #: WSC 00788  
   VCID: 2F3BEEC0BE5AA712279-807A

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels:. 6R0-907-357.clb
   Part No SW: 6R0 907 357     HW: 6R0 907 357 
   Component: LWR-ECU       H02 0070  
   Revision: --------    Serial number: -------------- Dataset Number: 6R0036v____ 0005
   Coding: 0112000001000000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_HeadlRegulVWLWRPt 001004
   ROD: EV_HeadlRegulVWLWRPt_VW25.rod
   VCID: 77AB16A00F4AAFD2BF9-8022

No fault code found.

-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794)       Labels:| 5G0-035-MIB-STD2.clb
   Part No SW: 5C0 035 680 G    HW: 5C0 035 680 G
   Component: MU-S-ND-ER    H41 0480  
   Serial number: VWZAZ2W1480534 Dataset Number: V03935270BD 0001
   Coding: 02620001FF00000051110101C0890A801F0106C400A00100CF
   Shop #: WSC 34480 348 34480
   ASAM Dataset: EV_MUStd4CTSAT 001022
   ROD: EV_MUStd4CTSAT_VW37.rod
   VCID: 25170CE8E566ED42DD5-8070

   Data carrier: 
   Subsystem 1 - Part No SW: V03 959 822 MM    HW: -----------
   Component: ECE AS 25/26  --- 2410 
   Serial number: --------------------

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure (J502)       Labels: 3AA-907-273.clb
   Part No SW: 3AA 907 273 F    HW: 5Q0 907 273 
   Component: RDKBERU30     H04 0011  
   Serial number: 40000000050821
   ASAM Dataset: EV_RDKBERU30 005005
   ROD: EV_RDKBERU30_005.rod
   VCID: 372BD6A04FCA6FD27F9-8062

No fault code found.

-------------------------------------------------------------------------------
Address 6C: Back-up Cam. (J772)       Labels:| 5Q0-980-556.clb
   Part No SW: 5Q0 980 556 B    HW: 4M0 980 556 A
   Component: RVC Compact   H19 0231  
   Dataset Number: V03935314JY 0001
   Coding: 010402014600201F000060
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_CamSysRVRVCPANAMQBAB 006009
   ROD: EV_CamSysRVRVCPANAMQBAB.rod
   VCID: 392FD09879DE79A289D-806C

No fault code found.

End----------(Elapsed Time: 02:06, VBatt start/end: 14.0V/14.0V)-----------
-------------------------------1 Fault Found-------------------------------
😍

---

These lighting improvements will make it easier for other vehicles' driver assistance systems to capture data in milliseconds, so my 6R can adapt perfectly to 'all traffic conditions'... for a better world for everyone.
Please upgrade your lighting systems and at least replace your old halogen bulbs - five years old - with new ones (front AND REAR!), for your own safety and, 'intelligently', for the safety of other drivers. Thank you!!!
(especially: low displacement motorcycles, tractors, agricultural vehicles of all kinds, rare and unspeakable vehicles 😅)

---

https://www.youtube.com/watch?v=7Y8SS5zDnWU&t=154s
User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

My 6R thread has reached two million VIEWS.
Image

Image

---

December 31, 2025, it's time to leave 'the shadow' behind.
:arrow: viewtopic.php?p=607043#p607043
As an experiment, it's been good with positive/excellent results, but it doesn't satisfy me at all... philosophy has its complexities. 😄

And back to the fold of reality:
Image

Happy and 'prosperous' New Year 2026! (prosperous???)

User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

VCP. BCM PQ25 Parameterization/Programming.

Information that might be useful for those installing LED headlights on the 6R/etc.
Image

These values/parameters, 'and many others', are widely known thanks to the work of 'forums' members worldwide over the past few years.
Of particular note is the work of firegrafik 🤗 from drive2.ru , who conducted a detailed study of many of them... https://www.drive2.ru/l/489696641561919499/

Interesting facts to know:
- BCM adaptations (e.g., with VCDS, ODIS, etc.) are contained within these parameters/values ​​(VCP BCM PQ25 parameterization).
- BCM coding (e.g. with VCDS), depending on the installed equipment, modifies some of the adaptation values ​​(and vice versa) when the BCM is coded or adapted.

We recently saw/shared one of these parameters/values/adaptations: :arrow: viewtopic.php?p=610059#p610059

These 'tricks' are especially useful when installing and adapting a new/used/second hand BCM from a donor vehicle:
:arrow: viewtopic.php?p=607246#p607246
:arrow: viewtopic.php?p=516196#p516196


https://www.youtube.com/watch?v=WrO7sFB ... t=LL&t=55s
User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

Prelude to my next project/experiment.

I bought this 'nice' 140A alternator on eBay.
Image

Image

Image

Image
Honestly, it was the cheapest and least repulsive/disgusting one. :)
According to the seller, it has 97,000 km. I have to receive it, clean it, inspect it, and if the essential parts are within tolerances, I'll replace the freewheel pulley and the voltage regulator (LIN).

The average lifespan of these alternators is around 200,000 km (25,000 +/-). It can be extended noticeably by replacing some easily replaceable parts.


My current/factory 140A alternator.
Image

Image
It works perfectly (PWM - DF). 100,000 km.

This is a project I left unfinished because I decided I wasn't willing to replace the factory alternator at the time.
User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

Some preparations and inquiries before continuing with the new project...

Some NOTES on the diagrams. Start/Stop vs no Start/Stop.
Image
Click on the image and download if you are interested in enlarging the image.

...the green T4 connector (the key).
Image

Image
Note:
This connector may be different on other models.🤷‍♂️
User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

More notes before starting the new project. :lol:

To install a 'smart' Alternator (via LIN), it's also necessary to install a battery monitor (via LIN).

I already installed the battery monitor some time ago.
Image
Video :arrow: :arrow: :arrow: https://www.youtube.com/watch?v=_uVsigCZjAo

6C0915181A replaces 6R0915181E.
6C0915181A was replaced by B, C, and 'D' versions.

Image

Image

Image

Image

Previous Research and Results (Battery Monitor '2018'):

1-viewtopic.php?p=538669#p538669
2-viewtopic.php?p=541045#p541045
3-viewtopic.php?p=540480#p540480
4-viewtopic.php?p=540635#p540635
5-viewtopic.php?p=542227#p542227

That is, if you do not install a LIN Alternator the LIN Battery Monitor does not make sense. 😶

---

To achieve greater overall efficiency, the battery will also be replaced, but this time with an AGM instead of an EFB.
An image of the AGM battery will be posted once the new project progresses.

This will be the coding for my battery monitor.
Image

The objectives of this new project are:
- Increased lifespan of the components involved: battery, alternator, starter motor, etc.
- More precise (intelligent) battery charging management.
- Slight reduction in fuel consumption.
- Less effort/more power during acceleration.
- Energy recovery during deceleration.

Today I am supposedly receiving the Alternator from eBay to inspect.

UPD: Second-hand Smart alternator received!🤸‍♂️
-As a first observation, when turning the pulley it doesn't make any kind of noise, the rotation is solid, 'smooth', and consistent, so the bearings appear to be in very good condition. Even the freewheel pulley (INA) works, it releases when the shaft is retained.
I think I've been very lucky.😊

It's time to clean, disassemble and check the condition of the copper slip rings (tolerances), etc.

https://www.youtube.com/watch?v=fCWvZisydrE&t=36s
User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

While I meditate on when I will start my new project... :lol:

...this is the AGM battery I'll be installing.
Image
PowerFrame® Grid technology, by Clarios.✅
OEM: 4P0915089B (000915105CB 000915089BB 6R0915105A)

A relative bought it due to poor advice from a Norauto center 🤷‍♂️, the car in question really needed at least a 95Ah battery. Related: :arrow: viewtopic.php?p=609919#p609919
Once I sorted things out —a nice, albeit laborious, task— this AGM was given to me and became part of the collection of batteries I keep in the garage storage room (only two 😁, the EFB and this AGM).
This was the catalyst before starting this new project.

Battery coding:


---

On the other hand, I'll show you how my 'TREASURE' arrived:
Image
💎💘...😄

Starting to clean and inspect.
Image
It will take time, I still need to order the parts that are easy to replace in Autodoc.

https://www.youtube.com/watch?v=5IXuRfhJrK0
User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

Results of the cleaning and inspection of the LIN Alternator before starting the new project. :lol:

Image


Image

Image

Image

Image

Image

Home inspection:🧐

- Brushes 11mm, longer than 5 mm. I will not replace the voltage regulator as the brushes are in very good condition. (new brushes ~15mm)
- Grooves in copper slip rings = 0.13mm deep (Tolerance = <0.5mm), without appreciable eccentricity. Rotor not short-circuited.
- Low coil resistance. No short circuits or visible damage to stator.
- Correct conductivity of rectifier plate diodes (3+3).
- Balanced shaft, without vibrations or unusual movements. Silent bearings. Smooth and solid rotation.
- Freewheel pulley is functional, but will be replaced.
🤸‍♂️

Image

Image

Now I have to wait for the alternator pulley, idler pulley, tensioner pulley, and poly V-belt to arrive.
I assume a week, although I'm really looking forward to starting this new project.

I'll replace the 'water' pump when I change the G12evo coolant again. The current coolant pump isn't showing any signs of failure.
Image

Items parked in the room. I'll be looking at them with some fondness during the week of waiting.
Image
😍

On another 'unrelated note' ...
Image
...after 14 years, the 6R R-line is already profitable, so those 222km are FREE! 🥳🎉🤸‍♂️

https://www.youtube.com/watch?v=ObyRQ3RCm-E
User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

Image

Image
👨‍⚖️🤭

---

Image
Genu-INA. Autodoc.

Happy weekend to everyone without exception!🤗

https://www.youtube.com/watch?v=kivuDS-6HbQ&t=86s
User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

While I wait for the Autodoc parts so I can finally start my new project...

It's said that seeing a fox in the wild is a once-in-a-lifetime experience. (real images, not AI or that loser crap)
Image

Image

Image

Image

---

Image
🤣
ciclo's Polo 6R R-Line: The trustworthy car.

---

Image

Image

Image

Image

'Trust takes years to build, seconds to break, and forever to repair'.
😁

https://www.youtube.com/watch?v=J8pFbSRZc6o
User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

On time.✅👌
Image

Image

Image

Image

Image
Once the current festivities are over, I'll try to start my new project...

Have a great weekend, everyone!

https://www.youtube.com/watch?v=cfbGL-iTPP8
User avatar
ciclo
Bling Bling Diamond Member
Posts: 8837
Joined: Sun Feb 24, 2013 10:20 am
Drives: 6R'13/G7.5'19
Location: Earth ♥, Spain.
Contact:

Re: ciclo's Polo. R-line 1.2 TSI 90hp 119gr.🤝

Post by ciclo »

New Battery Monitor.

The most refined/debugged battery monitor software for the Polo 6R/6C and other PQ25/26 models is HW10 SW 9070.

I have version 6C0915181B, with HW08 and SW 0270, but I'm also going to test version 6C0915181D HW10 SW 9070 for my PQ25 Max4 H84 0772 BCM/GW and SIMOS10.22AH10 5466 ECU.
Image
This refined software was widely used in many VW Group models before the new regulations ('evo', 'unece', etc.).

For example, in our Golf 7.5 MQB:

Battery Monitoring Control Module:
Subsystem 3 - Part No SW: 5Q0 915 181 K HW: 5Q0 915 181 K
Component: J367-BDMHella H10 9070
Serial number: 9353818504

No fault code found.

-------------------------------------------------------------------------------

I'm hoping to do the first work on my new project this week.
I will start with the wiring and battery and finish with the alternator installation (+ Test).

https://www.youtube.com/watch?v=nLhgCdtyj4s
Locked