iichels Polo 6R 1.6 TDI DSG 2011 Team/Highline

Post by **iichel** » Wed May 27, 2020 9:29 pm

To fight the boredom, I bought myself a well equipped Polo 6R.

Specs!
1.6 TDI CAYB engine 90hp
DQ200 7-speed DSG gearbox
5 doors
Shadow Blue Metallic (CNK Colour)
OEM bi-xenon headlights with AFS
Rain and light sensor
RNS510
Telephone
MFSW
TPMS
Airbag deactivation

Needs some minor repais but it's a nice car. DSG is lovely.

Code: Select all

Wednesday,27,May,2020,13:15:33:11868
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64(VMWare)
VCDS Version 20.4.1.0 (x64)  HEX-V2 CB: 0.4508.4
Data version: 20200331 DS317.0
www.Ross-Tech.com


VIN:   License Plate: 
Mileage: 172170km-106981mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 6R-VW25 (6N0)
Scan: 01 02 03 04 08 09 10 15 17 19 25 37 44 55 56 77

VIN:   Mileage: 172170km-106981miles

01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
37-Navigation -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
77-Telephone -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAYB)       Labels:. 03L-906-023-CAY.clb
   Part No SW: 03L 906 023 MG    HW: 03L 907 425 B
   Component: R4 1.6l TDI   H33 9978  
   Revision: --H33---    Serial number:               
   Coding: 00254016002400080000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_ECM16TDI02103L906023MG 003012
   ROD: EV_ECM16TDI02103L906023LK_SK25.rod
   VCID: 77AB169D3F4FA173621-8023

1 Fault Found:
9867 - Coolant Pump 2 
          P261A 00 [039] - Open circuit
          Not Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: 172176 km
                    Date: 2020.05.27
                    Time: 22:09:17

                    Engine speed: 784.00 /min
                    Normed load value: 23.9 %
                    Vehicle speed: 0 km/h
                    Coolant temperature: 42 ∞C
                    Intake air temperature: 22 ∞C
                    Ambient air pressure: 1020 mbar
                    Voltage terminal 30: 13.779 V
                    Unlearning counter according OBD: 40
                    Coolant temperature at radiator outlet: actual value-TCO_2: 21 ∞C
                    Battery voltage: 13.8 V

Readiness: 0 0 0 0 1 

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 0AM-927-769.clb
   Part No SW: 0AM 300 050 P    HW: 0AM 927 769 D
   Component: GSG DSG AG7     403 2321  
   Revision: 00040034    Serial number: TFK01101211158
   Coding: 0000020
   Shop #: WSC 01324 785 00200
   VCID: 3635DB997455987BB97-5161

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes
Cannot be reached

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 6R0-907-044.clb
   Part No SW: 6R0 907 044 E    HW: 6R0 907 044 E
   Component: Climatronic   H09 0609  
   Revision: V0000000    
   VCID: 3537DC9565439363B0D-8061

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7H0-937-08x-09.clb
   Part No SW: 7H0 937 089 D    HW: 7H0 937 089 
   Component: BCM T5GP Li4  H47 0230  
   Revision: BS047001    Serial number: 0398 025110284
   Coding: 3CB02BBF68A1000001380EB17CEB9FD15A80670F60053041200000000000
   Shop #: WSC 00788 648 00255
   VCID: 372BD69D7F4F6173A21-8063

   Subsystem 1 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
   Component: RLS 240111 05  54  0403 
   Coding: 03302D

   Subsystem 2 - Part No SW: 6R0 959 801 AB    HW: 6R0 959 801 AB  Labels: 6R0-959-801.CLB
   Component: J386__TSG_FT  007 1611 
   Serial number: KU0-KU021.01.1116042
   Coding: 18BC30

   Subsystem 3 - Part No SW: 6R0 959 802 AD    HW: 6R0 959 802 AD  Labels: 6R0-959-802.CLB
   Component: J387__TSG_BT  007 1611 
   Serial number: KU0-KU028.01.1110654
   Coding: 08BC30

   Subsystem 4 - Part No SW: 5K0 959 542 A    HW: 5K0 959 542 A
   Component: E221__MFL-TAS  H07 0013 
   Serial number: 0201616             
   Coding: 020000

   Subsystem 5 - Part No SW: 6R0 959 811 G    HW: 6R0 959 811 G
   Component: J388__TSG_HL  007 1611 
   Serial number: KU0-KU012.01.1115045
   Coding: 08BC32

   Subsystem 6 - Part No SW: 6R0 959 812 G    HW: 6R0 959 812 G
   Component: J389__TSG_HR  007 1611 
   Serial number: KU0-KU019.01.1112796
   Coding: 08BC32

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 6R0-919-475.clb
   Part No SW: 6R0 919 475 B    HW: 7E0 919 475 
   Component: PARKHILFE 4K  H10 0012  
   Revision: --------    Serial number: 12801102200011
   Coding: 108101
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_VW250ParkiAssis2 S01008
   ROD: EV_VW250ParkiAssis2.rod
   VCID: 3D27C4B55DF34B2378D-8069

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
   Component: VW10Airbag01M H09 0020  
   Revision: --------    Serial number: 003GX00ETS2$
   Coding: 00314D
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250.rod
   VCID: 4ACD9F691C3DEC9BCDF-801F

   Crash sensor for side airbag: driver side: 
   Serial number: 3575HRB404V0ATOC80M4

   Crash sensor for side airbag: front passenger side: 
   Serial number: 3585HRB404R0ATOCFGVX

   Crash sensor for side airbag: rear: driver side: 
   Serial number: 3515RRB4055058P0D0DS

   Crash sensor for side airbag: rear: passenger side: 
   Serial number: 3525RRB404T0BEE6MOG9

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6R0 920 861 F    HW: 6R0 920 861 F
   Component: KOMBI         H05 0304  
   Serial number: 00000000000000
   Coding: 140E00
   Shop #: WSC 12345 123 45678
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04086
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW25.rod
   VCID: 3829D5A172D16E0BABB-806D

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 6N0-909-901-6R.clb
   Part No SW: 6N0 909 901     HW: 7H0 937 089 
   Component: GW-K-CAN TP20 0230  
   Coding: 002200
   Shop #: WSC 00788 648 00255
   VCID: 70B92D815AA1F64BA3B-8025

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H05 0304  
   Serial number:               
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03008
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8D3FE97CFD0C9BEDF-803F

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 1T0 035 680 F    HW: 1T0 035 680 F
   Component: RNS-MID       H61 3970  
   Revision: AB001001    Serial number: VWZ6Z7R5312684
   Coding: 00000400000000200001
   Shop #: WSC 05314 123 12345
   VCID: 313FE885912BBF43EC5-8065

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 6Q0-423-156.clb
   Part No: 6R0 423 156 B
   Component: LenkhilfeTRW        V277  
   Coding: 11220
   Shop #: WSC 12345  
   VCID: 2F3BEEFD8E5FA9B3FA1-807B

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels:. 6R0-907-357.clb
   Part No SW: 6R0 907 357     HW: 6R0 907 357 
   Component: LWR-ECU       H02 0070  
   Revision: --------    Serial number: --------------
   Coding: 0112000001000000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_HeadlRegulVWLWRPt 001004
   ROD: EV_HeadlRegulVWLWRPt_VW25.rod
   VCID: 77AB169D3F4FA173621-8023

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 1T0 035 680 F    HW: 1T0 035 680 F
   Component: RNS-MID       H61 3970  
   Revision: AB001001    Serial number: VWZ6Z7R5312684
   Coding: 00000400000000200001
   Shop #: WSC 05314 123 12345
   VCID: 313FE885912BBF43EC5-8065

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone (J412)       Labels:| 7P6-035-730.clb
   Part No SW: 7E0 035 730 A    HW: 7E0 035 730 A
   Component: TELEFON       H05 0550  
   Revision: 1B001001    Serial number: 00007669233345
   Coding: 0800000000000210
   Shop #: WSC 00788 648 00255
   ASAM Dataset: UHVNA A01009
   ROD: UHVNA.rod
   VCID: 1F1B1E3DF73F39334A1-804B

No fault code found.

End----------(Elapsed Time: 02:09, VBatt start/end: 13.6V/13.6V)-----------

Post by **ciclo** » Thu May 28, 2020 6:49 am

Good car! well equipped, hardly needs improvement.

A long time ago I thought about buying a 6R WRC for the same purpose (a good offer), obviously I didn't.

Post by **iichel** » Thu May 28, 2020 7:42 am

ciclo wrote: ↑Thu May 28, 2020 6:49 am Good car! well equipped, hardly needs improvement.

Let's say the previous owner was not the most careful person with his car (he disabled the seatbelt warning with VCDS).
There is a lot of small marks on the car, inside and outside.
Furthermore it's DIRRRTYYYY both on the inside and outside.

It will receive a proper cleaning over the course of the next days.

Some small improvements done/to do:
- Clip for driver sun flap (MIA)
- Centre armrest lid replacement (broken)
- It has 4 different tires. 4 brands. 2 sizes. 1 winter, 4 summer. WTH

- Water pump 2 (electric) must be replaced
- Rear shelf rope (MIA)
- Hazard lights switch is broken
- The 'eye' on the end of the passenger seat rail release is broken (really)
- Removed touch adapter for bluetooth

VCDS:
- Enabled CH/LH (will install auto light switch today, BCM)
- Enabled auto locking/unlocking (BCM)
- Re-enabled seatbelt warning and TPMS (cluster)
- Enabled XDS differential (ESP)
- Set RNS510 display version to 'Premium' (red on black, RNS)
- Basic setting for DSG7

I will install the OEM sports suspension too since the dampers are all worn out.

A long time ago I thought about buying a 6R WRC for the same purpose (a good offer), obviously I didn't.

Did you ever consider chiptuning your 1.2 TSI 8V? You can easily get 140hp.
I can imagine you're not even remotely interested in the power, but you just wanted GRA_high

Post by **ciclo** » Thu May 28, 2020 1:05 pm

It's a very good start for repairs and improvements, without a doubt that 6R will improve significantly in your hands. Please keep us informed of your repair and improvement processes, I am going to subscribe to this thread to see and/or read your progress.

Yes, the thing with the 4 different tires has no name.

---
Regarding my engine tuning, I've already done an ECU reprogramming in January of last year.

Result: 125 HP / 220 Nm

https://imgur.com/OYmwbOq

I am very, very happy with this ECU reprogramming. It became a super fun utility car. Better impossible!
I love to overtake all the SUVs (with 140 HP) and see the amazed face of their fighting drivers.

vento2013 · Post by **vento2013** » Thu May 28, 2020 2:46 pm

Congratulations..

Nice colour!! 1.6 TDI DSG Highline!!

1.2 TDI base variant to R Line++,

Now what is in the store for this already loaded car!!

Post by **iichel** » Thu May 28, 2020 7:20 pm

This car is bad. Not in the sexy way.

So today I've been working on the car and my findings are:
- Oil leak on the engines exterior.
- One of the tires is worn to the thread. Literally.
- Waterpump is replaced
- Left hand side steering rod, inner joint, is shot (has a lot of play)
- Springs are fcuk-ed.
- DSG clutch is broken (P177D)
- Engine management light is not working in the instrument cluster. Da f**k.

To be continued.

Post by **iichel** » Thu May 28, 2020 8:51 pm

Pierlu · Post by **Pierlu** » Thu May 28, 2020 11:16 pm

It’s incredible... no words

Post by **ciclo** » Fri May 29, 2020 12:58 am

Is it a rolled piece of paper? ... oh my...

Thank to the masters of the universe that this 6R reached your good hands and wisdom.
... step by step ... it's very interesting.

dcgumis · Post by **dcgumis** » Fri May 29, 2020 3:38 pm

I thought that such things only in Poland

Post by **iichel** » Fri May 29, 2020 4:06 pm

This guy lied his ass off selling this car.
- Service was done --> NOPE
- DSG box was flushed --> NOPE
- Recently had new tires --> NOPE
- Engine is running well --> NOPE 2 broken injectors, broken waterpump, oil leaking
- DSG box is fine --> NOPE clutch broken
- Hardly any damage to the body --> NOPE
- I'll do the alignment --> Steering arm ball joint broken
- 'recently' new suspension --> factory shocks installed after 9 years.
- OEM auto lights --> China light switch

Good news:

Eibach springs! Will install tonight.

Turns out this car had factory sports suspension so I have 4 sports springs left, lol.

benzinkopf · Post by **benzinkopf** » Fri May 29, 2020 5:29 pm

one more good thing: great blue at least.

ag69 · Post by **ag69** » Sat May 30, 2020 7:41 am

iichel, congratulations on new car.
Well i laughed a lot at one of the bad points you had mentioned :

- It has 4 different tires. 4 brands. 2 sizes. 1 winter, 4 summer. WTH

Well in this lock down environment we reader are going to get tons of new information.
One more thread subscribed.
Best of luck and please keep writing and updating.

Post by **iichel** » Sat May 30, 2020 8:31 pm

Changed all four tires today (DOT may 2009

)

Post by **ciclo** » Sun May 31, 2020 4:46 am

IMHO the best thing to do is forget about the old owner or the conditions of sale and work step by step to get this 6R back alive in good condition. Very interesting.
This reminds me of the TV show 'Wheeler Dealers' (Edd, Mike, Ant ...and helpers). http://mikebrewer.tv/wheeler-dealers/

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