Manual to DSG - 1.6 TDI

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dhaswirken
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Drives: Polo 6R 1.0 TSI
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Manual to DSG - 1.6 TDI

Post by dhaswirken »

Hi all,

I hope everyone's doing good. I own a Polo sedan 1.6 TDI, 5-speed Manual. It has clocked around 1,60,000kms till now in completely stock condition. Lately, I have been looking to swap the manual gearbox for a DQ200 DSG for my car. (Considered a DQ250 but the complexity of it in a polo was intimidating enough for me :? ) Via VCDS, there's an option for adapting 7-speed DSG gearbox under engine adaptations. However, I'm clueless whether it would actually work with the current hardware of the car. Would it be a direct swap with gearbox, driveshafts, wheel hubs, shifter, gearbox mount, brake pedal and code to my ECU? Or would it be an agonizing way to ruin a perfectly running car? :mrgreen:

I've included an autoscan from my car as a reply in this topic. (PS: Don't mind the errors, The car has no fault codes as of now) Any leads would be helpful. Apologies for any dumb queries, I'm still learning. :D

Thanks.
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dhaswirken
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Drives: Polo 6R 1.0 TSI
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Re: Manual to DSG - 1.6 TDI

Post by dhaswirken »

Code: Select all

VCDS
Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: Release 22.10.0(x64) Data version: 20221026 DS344.0
www.Ross-Tech.com
Dealer/Shop Name: 
Workshop Code: 000 00000 000000
Self-Diagnosis Log
Tuesday,24,January,2023,17:37:52:52737
VIN: WVWC12604CT042445 License Plate: 
Mileage: 161340km-100252mi Repair Order: 1
Chassis Type: 60-VW25 (6N0)
Scan: 01 03 08 09 10 15 17 19 25 2E 44 56
VIN: WVWC12604CT042445 Mileage: 161340km-100252miles
01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2E-Media Player 3 -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
56-Radio -- Status: Malfunction 0010
-------------------------------------------------------------------------------
VCDS
Self-Diagnosis Log
Tuesday,24,January,2023,17:37:52:52737
Page 2
VIN: WVWC12604CT042445 License Plate: 
Address 01: Engine (J623-CLNA) Labels:. 03L-906-023-CAY.clb
 Part No SW: 03L 906 023 NT HW: 03L 907 425 B
 Component: 1,6l R4 CR td H33 9972 
 Revision: --H33--- Serial number: CVN: AC5DFAC9
 Coding: 00110016030500080000
 Shop #: WSC 00793 648 00255
 ASAM Dataset: EV_ECM16TDI02103L906023NT 003013
 ROD: EV_ECM16TDI02103L906023CR_003.rod
 VCID: 05579D1445ADC633D84-8050
 VINID: 9E69D3042180113900102104144C3E95A0
1 Fault Found:
10175 - Glow Plug Cylinder 4 
 P067A 00 [096] - Short to Ground
 Intermittent - Not Confirmed - Tested Since Memory Clear
 Freeze Frame:
 Fault Status: 00000001
 Fault Priority: 2
 Fault Frequency: 9
 Mileage: 161326 km
 Date: 2023.01.23
 Time: 20:32:28
 Engine RPM: 985.25 /min
 Normed load value: 39.6 %
 Vehicle speed: 8 km/h
 Coolant temperature: 24 °C
 Intake air temperature: 16 °C
 Ambient air pressure: 810 mbar
 Voltage terminal 30: 14.344 V
 Unlearning counter according OBD: 38
 Glow status-STATE_GLOW: 176
 Fuel temperature-TFU: 21 °C
 Sensor for engine block temperature: raw value-Coolant temperature: 24 °C
Readiness: 0000 0000
------------------------------------------------------------------------------- Address 03: ABS Brakes (J104) Labels: 6R0-907-37x-ABS82.clb
 Part No SW: 6RF 907 379 A HW: 6R0 907 379 AB
 Component: ABS8.2 front H03 0001 
 Revision: -------- 
 Coding: 500200C1007100B40A2900E600D600000000
 Shop #: WSC 02069 000 00000
 VCID: 52FD7648C4A3A18B0D6-8006
No fault code found. -------------------------------------------------------------------------------
VCDS
Self-Diagnosis Log
Tuesday,24,January,2023,17:37:52:52737
Page 3
VIN: WVWC12604CT042445 License Plate: 
Address 08: Auto HVAC (J255) Labels: 6R0-907-044.clb
 Part No SW: 6R0 907 044 J HW: 6R0 907 044 J
 Component: Climatronic H11 0610 
 Revision: V0000000 
 VCID: 3A2D3EE87C5379CBE56-806E
1 Fault Found:
01274 - Air Flow Flap Positioning Motor (V71) 
 000 - - - Intermittent
 Freeze Frame:
 Fault Status: 00100000
 Fault Priority: 3
 Fault Frequency: 1
 Reset counter: 241
 Mileage: 159349 km
 Time Indication: 0
 Date: 2017.04.05
 Time: 19:19:45
-------------------------------------------------------------------------------
VCDS
Self-Diagnosis Log
Tuesday,24,January,2023,17:37:52:52737
Page 4
VIN: WVWC12604CT042445 License Plate: 
Address 09: Cent. Elect. (J519) Labels:. 6R0-937-08x-09.clb
 Part No SW: 6RU 937 086 B HW: 6RU 937 086 
 Component: BCM25 IM M+4 H46 0230 
 Revision: BY046001 Serial number: 0335 079123643
 Coding: 3A904ABF08A30000003800003C0B14900000414F60040000200000000000
 Shop #: WSC 124697 483 00190
 VCID: 6099AC80BA4F431B8B2-8034
 Subsystem 1 - Part No SW: 6R0 959 802 D HW: 6R0 959 802 D Labels: 6R0-959-802.CLB
 Component: J386__TSG_FT 002 3424 
 Serial number: --------------------
 Coding: 010000
 Subsystem 2 - Part No SW: 6R0 959 801 F HW: 6R0 959 801 F Labels: 6R0-959-801.CLB
 Component: J387__TSG_BT 002 3424 
 Serial number: --------------------
 Coding: 010000
 Subsystem 3 - Part No SW: 5K0 959 542 A HW: 5K0 959 542 A Labels: 3C8-959-537.CLB
 Component: E221__MFL-TAS H09 0013 
 Serial number: 0714243 
 Coding: 020000
 Subsystem 4 - Part No SW: 6R0 959 811 E HW: 6R0 959 811 E
 Component: J388__TSG_HL 002 3424 
 Serial number: --------------------
 Coding: 020000
 Subsystem 5 - Part No SW: 6R0 959 812 E HW: 6R0 959 812 E
 Component: J389__TSG_HR 002 3424 
 Serial number: --------------------
 Coding: 020000
No fault code found. ------------------------------------------------------------------------------- Address 10: Park/Steer Assist (J446) Labels:| 6R0-919-475.clb
 Part No SW: 6R0 919 475 C HW: 7E0 919 475 
 Component: PARKHILFE 4K H11 0013 
 Revision: -------- Serial number: 47301131800327
 Coding: 108002
 Shop #: WSC 00793 648 00255
 ASAM Dataset: EV_VW250ParkiAssis2 S01008
 ROD: EV_VW250ParkiAssis2.rod
 VCID: 3E2532F860FB55EBD9E-806A
No fault code found. -------------------------------------------------------------------------------
VCDS
Self-Diagnosis Log
Tuesday,24,January,2023,17:37:53:52737
Page 5
VIN: WVWC12604CT042445 License Plate: 
Address 15: Airbags (J234) Labels:| 5K0-959-655.clb
 Part No SW: 6R0 959 655 J HW: 6R0 959 655 J
 Component: VW10AirbagU06 H09 0020 
 Revision: -------- Serial number: 003GW009ZLF2
 Coding: 003036
 Shop #: WSC 01383 785 00200
 ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
 ROD: EV_AirbaVW10BPAVW250_VW25.rod
 VCID: 49CF51242935E2537CC-801C
No fault code found. ------------------------------------------------------------------------------- Address 17: Instruments (J285) Labels:| 5K0-920-xxx-17.clb-SRI1
 Part No SW: 6RF 920 860 F HW: 6RF 920 860 F
 Component: KOMBI H03 0103 
 Serial number: 00000000000000
 Coding: 550A00
 Shop #: WSC 00793 648 00255
 ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04120
 ROD: EV_Kombi_UDS_VDD_RM09_004_VW23.rod
 VCID: 4DC76534DD5DFE73504-8018
No fault code found. ------------------------------------------------------------------------------- Address 19: CAN Gateway (J533) Labels:. 6N0-909-901-6R.clb
 Part No SW: 6N0 909 901 HW: 6RU 937 086 
 Component: GW-K-CAN TP20 0230 
 Coding: 002300
 Shop #: WSC 124697 483 00190
 VCID: 70B9DCC06AAFF39B1B2-8024
No fault code found. ------------------------------------------------------------------------------- Address 25: Immobilizer (J334) Labels:. 5K0-920-xxx-25.clb
 Part No SW: 6RF 920 860 F HW: 6RF 920 860 F
 Component: IMMO H03 0103 
 Serial number: 
 ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
 ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
 VCID: 4DC76534DD5DFE73504-8018
No fault code found. -------------------------------------------------------------------------------
VCDS
Self-Diagnosis Log
Tuesday,24,January,2023,17:37:53:52737tn
Page 6
VIN: WVWC12604CT042445 License Plate: 
Address 2E: Media Player 3 (J650) Labels:. 5N0-035-342.lbl
 Part No SW: 5N0 035 342 E HW: 5N0 035 342 E
 Component: SG EXT.PLAYER H13 0240 
 Revision: A1001003 Serial number: 7661647425 
 Coding: 020000
 Shop #: WSC 124697 483 00190
 VCID: 290FF1A489F5C2539CC-807C
No fault code found. ------------------------------------------------------------------------------- Address 44: Steering Assist (J792) Labels:* 6Rx-909-144-V1.clb
 Part No SW: 6RF 909 144 J HW: 6RF 909 144 J
 Component: EPS_ECU H26 0401 
 Coding: 0000
 Shop #: WSC 00000 000 00000
 ASAM Dataset: EV_SteerAssisUDSNSK 005005
 ROD: EV_SteerAssisUDSNSK.rod
 VCID: 53F3734CFB79A883060-8006
No fault code found. ------------------------------------------------------------------------------- Address 56: Radio (J503) Labels:. 5M0-035-1xx-56.clb
 Part No SW: 6RF 035 187 C HW: 6RF 035 187 C
 Component: Radio 557 5536 
 Revision: -------- Serial number: VWZ7Z2V9100247
 Coding: 0E000440000010
 Shop #: WSC 12345 123 12345
 VCID: 49CF512429B5E2537CC-801C
1 Fault Found:
02873 - Control Module for Back-Up Camera (J772) 
 004 - No Signal/Communication - Intermittent
 Freeze Frame:
 Fault Status: 00110100
 Fault Priority: 5
 Fault Frequency: 1
 Reset counter: 146
 Mileage: 159355 km
 Time Indication: 0
 Date: 2017.04.05
 Time: 22:24:40
End----------(Elapsed Time: 01:10, VBatt start/end: 12.4V/12.4V)-----------
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iichel
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Posts: 6361
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 2.0 TDI, Passat B8 2.0 TSI
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Re: Manual to DSG - 1.6 TDI

Post by iichel »

No you need different ECU software. You can try to flash software index mg after you did all the hardware changes.
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dhaswirken
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Joined: Mon Jan 23, 2023 1:49 pm
Drives: Polo 6R 1.0 TSI
Location: India

Re: Manual to DSG - 1.6 TDI

Post by dhaswirken »

Ok. Thanks @iichel
Ediela
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Posts: 2
Joined: Fri Dec 13, 2019 7:05 pm
Drives: Vento1.6 TDI
Location: India

Re: Manual to DSG - 1.6 TDI

Post by Ediela »

Hi iichel, dhaswirken,

Happy to see this topic as I was also looking for the same conversion of my vento 1.6tdi - CLNA- 77kw - 2011 model. Please help in sharing the process for conversion, it will be very helpful for my long pending dream.

Thanks in advance

Wish you a happy Xmas and advance new year🎉🎉🎉
Cheers
Edison
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iichel
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Posts: 6361
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 2.0 TDI, Passat B8 2.0 TSI
Location: http://mypassat.nl/

Re: Manual to DSG - 1.6 TDI

Post by iichel »

why dont you start with listing your own research?
polosedan1777
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Posts: 4
Joined: Fri Feb 09, 2024 12:18 am
Drives: Polo Sedan
Location: India

Re: Manual to DSG - 1.6 TDI

Post by polosedan1777 »

Hi iichel, dhaswirken

I own a polo sedan 1.6 tdi 77kw manual transmission and it has ran around 207000 kms and am very interested to swap from manual to dsg. With all the references had on this forum we have started the swap process and got the hardware changes done. Following is the stock VCDS log of the car
Monday,08,January,2024,13:03:35:39744
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 17.1.3.0
Data version: 20170220 DS267.3
www.Ross-Tech.com


VIN: WVWL12600DT028477 License Plate: 1777
Mileage: 206510km-128319mi Repair Order:



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 60 (6N0)
Scan: 01 03 08 09 10 15 17 19 25 44 56

VIN: WVWL12600DT028477 Mileage: 206510km-128319miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
56-Radio -- Status: Malfunction 0010

-------------------------------------------------------------------------------
Address 01: Engine (J623-CLNA) Labels: 03L-906-023-CAY.clb
Part No SW: 03L 906 023 NT HW: 03L 907 425 B
Component: 1,6l R4 CR td H33 9811
Revision: --H33--- Serial number:
Coding: 00110016030500080000
Shop #: WSC 99999 000 00000
ASAM Dataset: EV_ECM16TDI02103L906023NT 003010
ROD: EV_ECM16TDI02103L906023MJ.rod
VCID: 05064A5684BA6669DA-8050

No fault code found.
Readiness: 0000 0000

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104) Labels: 6R0-907-37x-ABS82.clb
Part No SW: 6RF 907 379 A HW: 6R0 907 379 AB
Component: ABS8.2 front H03 0001
Revision: --------
Coding: 500200C1006F00BA0A2900E900D800000000
Shop #: WSC 02069 000 00000
VCID: 52ACA10A097401D10F-8006

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255) Labels: 6R0-907-044.clb
Part No SW: 6R0 907 044 J HW: 6R0 907 044 J
Component: Climatronic H11 0610
Revision: V0000000
VCID: 3A7CE9AAB5C4D991E7-806E

1 Fault Found:
01272 - Positioning Motor for Central Flap (V70)
000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 3
Fault Frequency: 2
Reset counter: 24
Mileage: 199906 km
Time Indication: 0
Date: 2018.01.15
Time: 22:22:25


-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels: 6R0-937-08x-09.clb
Part No SW: 6RU 937 086 D HW: 6RU 937 086
Component: BCM25 IM M+4 H47 0254
Revision: BY047001 Serial number: 0384 290123940
Coding: 3A904ABF08A10000003800002C2B84910000410F60040000200000000000
Shop #: WSC 99999 000 00000
VCID: 62CC71CA7DD4F1519F-8036

Subsystem 1 - Part No SW: 6R0 959 802 D HW: 6R0 959 802 D Labels: 6R0-959-802.CLB
Component: ------------- 002 3424
Serial number: --------------------
Coding: 010000

Subsystem 2 - Part No SW: 6R0 959 801 F HW: 6R0 959 801 F Labels: 6R0-959-801.CLB
Component: ------------- 002 3424
Serial number: --------------------
Coding: 010000

Subsystem 3 - Part No SW: 5K0 959 542 C HW: 5K0 959 542 C Labels: 3C8-959-537.CLB
Component: E221__MFL-TAS H31 0033
Serial number: 0233248
Coding: 020000

Subsystem 4 - Part No SW: 6R0 959 811 E HW: 6R0 959 811 E
Component: J388__TSG_HL 002 3424
Serial number: --------------------
Coding: 020000

Subsystem 5 - Part No SW: 6R0 959 812 E HW: 6R0 959 812 E
Component: J389__TSG_HR 002 3424
Serial number: --------------------
Coding: 020000

1 Fault Found:
03591 - Control Circuit for Horn
011 - Open Circuit - Intermittent
Freeze Frame:
Fault Status: 00101011
Fault Priority: 3
Fault Frequency: 3
Reset counter: 62
Mileage: 206034 km
Time Indication: 0
Date: 2018.05.20
Time: 19:54:09


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446) Labels: 6R0-919-475.clb
Part No SW: 6R0 919 475 C HW: 7E0 919 475
Component: PARKHILFE 4K H11 0013
Revision: -------- Serial number: 47361224301444
Coding: 108002
Shop #: WSC 00793 648 00255
ASAM Dataset: EV_VW250ParkiAssis2 S01008
ROD: EV_VW250ParkiAssis2.rod
VCID: 3E74E5BAA1ECF5B1DB-806A

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234) Labels: 5K0-959-655.clb
Part No SW: 6R0 959 655 J HW: 6R0 959 655 J
Component: VW10AirbagU06 H10 0020
Revision: -------- Serial number: 003GW00DVLRE
Coding: 003036
Shop #: WSC 01383 785 00200
ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
ROD: EV_AirbaVW10BPAVW250_VW25.rod
VCID: 499E8666E82242097E-801C

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285) Labels: 5K0-920-xxx-17.clb
Part No SW: 6JA 920 840 E HW: 6JA 920 840 E
Component: KOMBI H01 0711
Serial number: 00000000000000
Coding: 140800
Shop #: WSC 73430 031 00161
ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04723
ROD: EV_Kombi_UDS_VDD_RM09_A04_VW25.rod
VCID: 3D76E2B6ACEAEEA9C2-8068

1 Fault Found:
10485833 - Internal Control Module Memory Check Sum Error
B2000 49 [137] - Internal electronic failure
MIL ON - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Mileage: 184841 km
Date: 2022.12.02
Time: 23:40:24


-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533) Labels: 6N0-909-901-6R.clb
Part No SW: 6N0 909 901 HW: 6RU 937 086
Component: GW-K-CAN TP20 H47 0254
Revision: BY047001
Coding: 002300
Shop #: WSC 99999 000 00000
VCID: 70E80B82A33853C119-8024

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334) Labels: 5K0-920-xxx-25.clb
Part No SW: 5K0 953 234 HW: 5K0 953 234
Component: IMMO H01 0711
Serial number:
Coding: 000000
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
VCID: 6ADC19EA8DE4A91157-803E

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist (J792) Labels: 6Rx-909-144-V1.clb
Part No SW: 6RF 909 144 J HW: 6RF 909 144 J
Component: EPS_ECU H28 0401
Coding: 0000
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_SteerAssisUDSNSK 005005
ROD: EV_SteerAssisUDSNSK_SK26.rod
VCID: 53A2A40E3A6E08D904-8006

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio
Cannot be reached

End-------------------------(Elapsed Time: 02:46)--------------------------


Installed esp module, dsg gearbox and following are the post swap VCDS log

Monday,05,February,2024,21:31:20:61752
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 20.12.0.1 (x64) HEX-V2 CB: 0.4529.4
Data version: 20201125 DS322.1
www.Ross-Tech.com


VIN: WVWL12600DT028477 License Plate: 1777
Mileage: 207210km-128754mi Repair Order:



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 60-VW25 (XXX)
Scan: 01 02 03 04 08 09 15 17 19 25 44 56

VIN: WVWL12600DT028477 Mileage: 207210km-128754miles

01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: Malfunction 0010
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
56-Radio -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAYC) Labels: None
Part No SW: 03L 906 023 KE HW: 03L 907 425 B
Component: R4 1.6l TDI H33 9978
Revision: --H33--- Serial number:
Coding: 00000000000000000000
Shop #: WSC 12345 123 61029
ASAM Dataset: EV_ECM16TDI02103L906023KE 003009
ROD: GV_ECM16TDI021VW32X.rod
VCID: 73B3DDE5CB3A3B137E0-8026

10 Faults Found:
7295 - Manifold Pressure / Boost Sensor (G31)
P0238 00 [165] - Signal too High
MIL ON - Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Mileage: 0 km
Date: 2024.02.05
Time: 00:01:16

Engine RPM: 0.00 /min
Normed load value: 0.0 %
Vehicle speed: 0 km/h
Coolant temperature: 33 C
Intake air temperature: -40 C
Ambient air pressure: 980 mbar
Voltage terminal 30: 11.972 V
Unlearning counter according OBD: 40
Engine RPM: 0 /min
Vehicle speed: 0 km/h
Accelerator position: normalized-Accelerator position: 0.00 %
Charge air pressure: specified value-MAP_SP_MMV: 200.00 hPa
Charge air pressure: actual value-MAP_MMV: 200.00 hPa
Charge Pressure Actuator: activation-ANG_SP_BPA[0]: 20.000 %
Charge air pressure actuator: acknowledgment-ANG_BPA[0]: 81.445 %

7308 - Intake Air Temp. Sensor (G42)
P0113 00 [037] - Signal too High
Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Mileage: 0 km
Date: 2024.02.05
Time: 00:01:16

Engine RPM: 0.00 /min
Normed load value: 0.0 %
Vehicle speed: 0 km/h
Coolant temperature: 33 C
Intake air temperature: -40 C
Ambient air pressure: 980 mbar
Voltage terminal 30: 12.085 V
Unlearning counter according OBD: 40
Engine RPM: 0 /min
Vehicle speed: 0 km/h
Outside temperature-Ambient temperature: 9.00 C
Battery voltage: 12.1 V
Battery voltage: 12.1 V
Battery voltage: 12.1 V
Battery voltage: 12.1 V

7332 - Mass Air Flow Sensor (G70)
P0103 00 [165] - Signal too High
MIL ON - Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Date: 2000.00.00
Time: 00:00:00

Engine RPM: 0.00 /min
Normed load value: 0.0 %
Vehicle speed: 0 km/h
Coolant temperature: 33 C
Intake air temperature: -40 C
Ambient air pressure: 980 mbar
Voltage terminal 30: 12.085 V
Unlearning counter according OBD: 40
Engine RPM: 0 /min
Vehicle speed: 0 km/h
Battery voltage: 12.1 V
EGR Vacuum Regulator Solen.val.: activation-ANG_SP_EGRV[0]: 0.000 %
Throttle_actuator_commanded_value-ANG_SP_THR[0]: 3.999 %
Air mass: specified value-MAF_SP_MMV: 239.95 mg/stroke
Air mass: actual value (mg/stroke)-MAF_MES: 0 mg/stroke

9857 - Engine Control Module Incorrectly Coded
P1612 00 [165] - -
MIL ON - Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Date: 2000.00.00
Time: 00:00:00

Engine RPM: 0.00 /min
Normed load value: 0.0 %
Vehicle speed: 0 km/h
Coolant temperature: 33 C
Intake air temperature: -40 C
Ambient air pressure: 980 mbar
Voltage terminal 30: 0.000 V
Unlearning counter according OBD: 40
Coding in the engine control module-FRF_VARCOD: 1
Number of resets of main unit-CTR_RST_MC: 0
Control Module temperature-TECU: 23 C
Accelerator position: normalized-Accelerator position: 0.00 %

14355 - Exhaust Gas Temperature Sensor; B1 S3
P242A 00 [165] - Malfunction
MIL ON - Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Date: 2000.00.00
Time: 00:00:00

Engine RPM: 0.00 /min
Normed load value: 0.0 %
Vehicle speed: 0 km/h
Coolant temperature: 33 C
Intake air temperature: -40 C
Ambient air pressure: 980 mbar
Voltage terminal 30: 12.085 V
Unlearning counter according OBD: 40

14356 - Exhaust Gas Temperature Sensor 4 Bank 1
P246E 00 [165] - Electrical Malfunction
MIL ON - Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Date: 2000.00.00
Time: 00:00:00

Engine RPM: 0.00 /min
Normed load value: 0.0 %
Vehicle speed: 0 km/h
Coolant temperature: 33 C
Intake air temperature: -40 C
Ambient air pressure: 980 mbar
Voltage terminal 30: 12.085 V
Unlearning counter according OBD: 40

7345 - Diesel Particle Filter; Differential Pressure Sensor
P2455 00 [165] - Short to Plus
MIL ON - Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Mileage: 0 km
Date: 2024.02.05
Time: 00:01:16

Engine RPM: 0.00 /min
Normed load value: 0.0 %
Vehicle speed: 0 km/h
Coolant temperature: 33 C
Intake air temperature: -40 C
Ambient air pressure: 980 mbar
Voltage terminal 30: 12.085 V
Unlearning counter according OBD: 40
Particle filter: soot mass measured-MASS_SOOT_PHY_PF: 9.10 g
Particle filter: soot mass calculated-MASS_SOOT_SIM_PF: 9.10 g
Particle filter kilometers since last regeneration_1-DIST_RGN_ENVD_H: 65535 km
Counter for regeneration time of particulate filter-T_INT_RGN_ACT_INI_PF_ENVD_H: 0.0000 s
Particle filter: difference pressure-DIP_PF: 1092.44 hPa
Service regeneration: Release conditions 3-FRF_STATE_RGN: 15
Sensor for temp after charge air cooler: raw value-TBA_MES: -40 C

9867 - Coolant Pump 2
P261A 00 [037] - Open circuit
Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Mileage: 207211 km
Date: 2024.02.05
Time: 00:01:40

Engine RPM: 0.00 /min
Normed load value: 0.0 %
Vehicle speed: 0 km/h
Coolant temperature: 33 C
Intake air temperature: -40 C
Ambient air pressure: 980 mbar
Voltage terminal 30: 12.085 V
Unlearning counter according OBD: 40
Coolant temperature at radiator outlet: actual value-TCO_2: 8 C
Battery voltage: 12.1 V

10453 - Output for Starter Relay
P0615 00 [037] - Open Circuit
Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Date: 2000.00.00
Time: 00:00:00

Engine RPM: 0.00 /min
Normed load value: 0.0 %
Vehicle speed: 0 km/h
Coolant temperature: 33 C
Intake air temperature: -40 C
Ambient air pressure: 980 mbar
Voltage terminal 30: 12.085 V
Unlearning counter according OBD: 40
Engine RPM: 0 /min
Vehicle speed: 0 km/h
Battery voltage: 12.1 V
Starter activation: status-FRF_ST_RL: 1
Sensor for engine block temperature: raw value-Coolant temperature: 32 C
Number of resets of main unit-CTR_RST_MC: 0

10938 - Engine Coolant Temp Sensor on Radiator Outlet (G83)
P2185 00 [165] - Signal too High
MIL ON - Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Mileage: 0 km
Date: 2024.02.05
Time: 00:01:16

Engine RPM: 0.00 /min
Normed load value: 0.0 %
Vehicle speed: 0 km/h
Coolant temperature: 33 C
Intake air temperature: -40 C
Ambient air pressure: 980 mbar
Voltage terminal 30: 11.972 V
Unlearning counter according OBD: 40

Readiness: 0 0 0 0 1

-------------------------------------------------------------------------------
Address 02: Auto Trans Labels: 0AM-927-769.clb
Part No SW: 0AM 300 041 B HW: 0AM 927 769 F
Component: GSG DQ200G2_PQ 050 2606
Revision: 00005009 Serial number: CU502106055080
Coding: 0000020
Shop #: WSC 04940 001 00001
VCID: 2809FA894EFC08CB1B2-807C

1 Fault Found:
006279 - Wheel-Speed Signal from ABS Control Module
P1887 - 000 - Implausible Signal
Freeze Frame:
Fault Status: 01100000
Fault Priority: 0
Fault Frequency: 9
Reset counter: 10
Mileage: 207211 km
Time Indication: 0
Date: 2018.06.28
Time: 00:06:43


-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104) Labels:. 6R0-907-37x-ESP90.clb
Part No SW: 6R0 907 379 BN HW: 6R0 907 379 AS
Component: ESP9.0i front H03 0001
Serial number: --------------
Coding: 000000000000000000000000000000000000
Shop #: WSC 01234 785 00200
ASAM Dataset: EV_Brake1ESP90iBOSCH 003031
ROD: EV_Brake1ESP90iBOSCH_003_VW21.rod
VCID: 0B43A505B3CA43D3160-805E

5 Faults Found:
0943 - ABS/ESP Control Module
U10C5 00 [137] - No or Incorrect Basic Setting
[IISOEMCalibrationError]
MIL ON - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Reset counter: 32
Mileage: 207211 km
Date: 2024.02.05
Time: 00:03:39

0887 - Control Module
C104A F0 [137] - Incorrect VIN
MIL ON - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Reset counter: 32
Mileage: 207211 km
Date: 2024.02.05
Time: 00:03:39

0883 - Control module not coded
U1013 00 [137] - -
[VehicleConfigUncoded]
MIL ON - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 3
Reset counter: 32
Mileage: 0 km
Date: 2000.00.00
Time: 00:00:00

0354 - Front Left Wheel Speed Sensor
C101A 01 [137] - Electrical Failure
MIL ON - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Reset counter: 32
Mileage: 207211 km
Date: 2024.02.05
Time: 00:55:21

0392 - Front Left Wheel Speed Sensor
C101A 01 [129] - Electrical Failure
MIL ON - Not Confirmed - Tested Since Memory Clear


-------------------------------------------------------------------------------
Address 04: Steering Angle (G085) Labels:* 6R0-959-654.clb
Part No SW: 6R0 959 654 HW: 6R0 959 654
Component: LENKW.SENSOR H07 0070
Serial number: 30071613471336
Coding: 01
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_LWSKLOVW25X 005001
ROD: EV_LWSKLOVW25X.rod
VCID: 7EA5FCD1F078667B01E-802A

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC
Cannot be reached

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels:. 6R0-937-08x-09.clb
Part No SW: 6RU 937 087 P HW: 6RU 937 087
Component: BCM IM H+4 H41 0444
Revision: BZ041001 Serial number: 8700 281160109
Coding: 3A904BFF08A10000013800006E0B06900080600F608E0100220000000A00
Shop #: WSC 124697 483 00190
VCID: 6FBBD195A7921FF39A8-803A

Subsystem 1 - Part No SW: 6R0 959 811 E HW: 6R0 959 811 E
Component: J388__TSG_HL 002 3424
Serial number: --------------------
Coding: 020000

Subsystem 2 - Part No SW: 6R0 959 812 E HW: 6R0 959 812 E
Component: J389__TSG_HR 002 3424
Serial number: --------------------
Coding: 020000

5 Faults Found:
03429 - Activation of Right Adaptive Light
011 - Open Circuit
Freeze Frame:
Fault Status: 01101011
Fault Priority: 3
Fault Frequency: 1
Reset counter: 32
Mileage: 207211 km
Time Indication: 0
Date: 2018.06.28
Time: 00:06:44

01179 - Incorrect Key Programming
000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 3
Fault Frequency: 1
Reset counter: 32
Mileage: 207211 km
Time Indication: 0
Date: 2018.06.28
Time: 00:52:05

01332 - Door Control Module; Passenger Side (J387)
004 - No Signal/Communication
Freeze Frame:
Fault Status: 01100100
Fault Priority: 2
Fault Frequency: 1
Reset counter: 32
Mileage: 207211 km
Time Indication: 0
Date: 2018.06.28
Time: 00:06:48

01331 - Door Control Module; Driver Side (J386)
004 - No Signal/Communication
Freeze Frame:
Fault Status: 01100100
Fault Priority: 2
Fault Frequency: 1
Reset counter: 32
Mileage: 207211 km
Time Indication: 0
Date: 2018.06.28
Time: 00:06:48

01520 - Rain and Light Recognition Sensor (G397)
004 - No Signal/Communication
Freeze Frame:
Fault Status: 01100100
Fault Priority: 2
Fault Frequency: 1
Reset counter: 32
Mileage: 207211 km
Time Indication: 0
Date: 2018.06.28
Time: 00:06:48


-------------------------------------------------------------------------------
Address 15: Airbags (J234) Labels:| 5K0-959-655.clb
Part No SW: 6R0 959 655 J HW: 6R0 959 655 J
Component: VW10AirbagU06 H10 0020
Revision: -------- Serial number: 003GW00DVLRE
Coding: 003036
Shop #: WSC 01383 785 00200
ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
ROD: EV_AirbaVW10BPAVW250_VW25.rod
VCID: 49CF5F0DF93611C3E4C-801C

2 Faults Found:
9437211 - Igniter for Driver's Airbag
B1000 1B [137] - Resistance Too High
MIL ON - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Mileage: 207211 km
Date: 2024.02.05
Time: 00:06:47

9437723 - Igniter for Passenger's Airbag
B1002 1B [137] - Resistance Too High
MIL ON - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Mileage: 207211 km
Date: 2024.02.05
Time: 00:06:47


-------------------------------------------------------------------------------
Address 17: Instruments (J285) Labels:| 5K0-920-xxx-17.clb-SRI1
Part No SW: 6JA 920 840 E HW: 6JA 920 840 E
Component: KOMBI H01 0711
Serial number: 00000000000000
Coding: 140800
Shop #: WSC 73430 031 00161
ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04723
ROD: EV_Kombi_UDS_VDD_RM09_004_VW25.rod
VCID: 3D273BDDBDFEBD63584-8068

8 Faults Found:
9453074 - Fuel Level Sensor 1
B103E 1B [008] - Resistance Too High
Intermittent - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Reset counter: 72

9453330 - Outside temperature sensor
B103F 1B [008] - Resistance Too High
Intermittent - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Reset counter: 72

10485833 - Internal Control Module Memory Check Sum Error
B2000 49 [137] - Internal electronic failure
[Steuerger t defekt (SiWaLa)]
MIL ON - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Mileage: 184841 km
Date: 2022.12.13
Time: 23:40:24

12648704 - Function Restricted due to Missing Message(s)
U1111 00 [008] - -
[Steuerger t f r Getriebe: keine Kommunikation]
Intermittent - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 6
Fault Frequency: 1
Reset counter: 72

12656896 - Function Restricted due to Missing Message(s)
U1111 00 [008] - -
[Steuerger t f r Bremse: keine Kommunikation]
Intermittent - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 6
Fault Frequency: 1
Reset counter: 72

12664832 - Function Restricted due to Missing Message(s)
U1111 00 [008] - -
[Steuerger t f r BCM / Bordnetz / el. ZE: keine Kommunikation]
Intermittent - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 6
Fault Frequency: 1
Reset counter: 72

12669184 - Function Restricted due to Missing Message(s)
U1111 00 [008] - -
[Steuerger t f r Airbag: keine Kommunikation]
Intermittent - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 6
Fault Frequency: 1
Reset counter: 72

13638912 - Function Restricted due to Missing Message(s)
U1111 00 [008] - -
[Steuerger t f r Lenkhilfe: keine Kommunikation]
Intermittent - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 6
Fault Frequency: 1
Reset counter: 72


-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533) Labels: None
Part No SW: 6RU 909 901 HW: 6RU 937 087
Component: GW-K-CAN TP20 H41 0444
Revision: BZ041001
Coding: 002300
Shop #: WSC 124697 483 00190
VCID: 196FCF4D0996A14394C-804C

No Faults Found
or DTCs not supported by controller
or a communication error occurred

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334) Labels:| 5K0-920-xxx-25.clb
Part No SW: 5K0 953 234 HW: 5K0 953 234
Component: IMMO H01 0711
Serial number:
Coding: 000000
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
ROD: EV_Immo_UDS_VDD_RM09_VW23.rod
VCID: 6A8DC0819CF0FADBCD6-803E

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist (J792) Labels:* 6Rx-909-144-V1.clb
Part No SW: 6RF 909 144 J HW: 6RF 909 144 J
Component: EPS_ECU H28 0401
Coding: 0000
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_SteerAssisUDSNSK 005005
ROD: EV_SteerAssisUDSNSK.rod
VCID: 53F37D652B7A5B139E0-8006

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio
Cannot be reached

End----------(Elapsed Time: 01:10, VBatt start/end: 12.2V/12.2V)-----------


Need your help regarding engine coding and esp coding. Kindly do the needful. Also we dont have dpf installed on the vehicle. Let us know possible ways to disable dpf and start stop

Thanks in advance.
amer6R
Platinum Member
Posts: 1104
Joined: Thu Feb 06, 2020 7:57 am
Drives: Polo 6R 2010 1.6 TDI
Location: budget build

Re: Manual to DSG - 1.6 TDI

Post by amer6R »

for dpf and egr you will have to flash maps in ecu( visit your local tuner)
polosedan1777
New
Posts: 4
Joined: Fri Feb 09, 2024 12:18 am
Drives: Polo Sedan
Location: India

Re: Manual to DSG - 1.6 TDI

Post by polosedan1777 »

Hi Amer,


Thanks for your reply. Can You share abs coding for the unit. Also the vehicle has only one Exhaust gas temperature sensor. What to do to disable the egt sensor errors.?
User avatar
iichel
Bling Bling Diamond Member
Posts: 6361
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 2.0 TDI, Passat B8 2.0 TSI
Location: http://mypassat.nl/

Re: Manual to DSG - 1.6 TDI

Post by iichel »

ABS should be something like 63DD2863412500C8C6181470825800921905
amer6R
Platinum Member
Posts: 1104
Joined: Thu Feb 06, 2020 7:57 am
Drives: Polo 6R 2010 1.6 TDI
Location: budget build

Re: Manual to DSG - 1.6 TDI

Post by amer6R »

polosedan1777 wrote: Tue Feb 13, 2024 10:04 am Hi Amer,


Thanks for your reply. Can You share abs coding for the unit. Also the vehicle has only one Exhaust gas temperature sensor. What to do to disable the egt sensor errors.?
remove dtc
Maybe you forgot to plug it in?
you have one sensor on the turbo housing, and another on top of dpf filter.
User avatar
iichel
Bling Bling Diamond Member
Posts: 6361
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 2.0 TDI, Passat B8 2.0 TSI
Location: http://mypassat.nl/

Re: Manual to DSG - 1.6 TDI

Post by iichel »

B1 S3 is after dpf
polosedan1777
New
Posts: 4
Joined: Fri Feb 09, 2024 12:18 am
Drives: Polo Sedan
Location: India

Re: Manual to DSG - 1.6 TDI

Post by polosedan1777 »

iichel wrote: Tue Feb 13, 2024 10:12 am ABS should be something like 63DD2863412500C8C6181470825800921905
Hi iichel,

Tried that coding but coding was rejected. Can you pls share some more options for the unit. Also Can you let me know the coding to disable start stop on engine electronics.

Thanks in advance.
polosedan1777
New
Posts: 4
Joined: Fri Feb 09, 2024 12:18 am
Drives: Polo Sedan
Location: India

Re: Manual to DSG - 1.6 TDI

Post by polosedan1777 »

amer6R wrote: Tue Feb 13, 2024 1:17 pm
polosedan1777 wrote: Tue Feb 13, 2024 10:04 am Hi Amer,


Thanks for your reply. Can You share abs coding for the unit. Also the vehicle has only one Exhaust gas temperature sensor. What to do to disable the egt sensor errors.?
remove dtc
Maybe you forgot to plug it in?
you have one sensor on the turbo housing, and another on top of dpf filter.
Hi amer,

Our engine code is CLNA. It doesn't have DPF from factory and its EU4 norms. So from factory it has only one Exhaust Gas Temperature Sensor and thats on the turbo housing. Let me know code to disable start stop errors as its not on vehicle.

Thanks in advance
User avatar
iichel
Bling Bling Diamond Member
Posts: 6361
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 2.0 TDI, Passat B8 2.0 TSI
Location: http://mypassat.nl/

Re: Manual to DSG - 1.6 TDI

Post by iichel »

polosedan1777 wrote: Wed Feb 14, 2024 11:39 pm
iichel wrote: Tue Feb 13, 2024 10:12 am ABS should be something like 63DD2863412500C8C6181470825800921905
Hi iichel,

Tried that coding but coding was rejected. Can you pls share some more options for the unit. Also Can you let me know the coding to disable start stop on engine electronics.

Thanks in advance.
That's my best guess. What is the VIN in your ECU?
Disabling start/stop will require a chiptuner.
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