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Posted: Sat Dec 27, 2003 10:04 pm
by patrick86c
verry nice boy's.
keep up the good work.

Posted: Sun Dec 28, 2003 1:41 pm
by hardhitter
Welcome to the forum guys.
Wow, that an interesting engine Serge. Unfortunately we didnt get the GK engine in the UK version of the Mk 2 GT (coupe S).
Did they orginaly have mechanical tappet heads, or hydraulic ?
Some interesting polo's there.
Posted: Sun Dec 28, 2003 2:20 pm
by serge pot
they've mechanical heads original ,but the hydraulic heads are comparing with the fluid canals like teh mechanical ,even so on the 1.4 and 1.6 engines
Posted: Sun Dec 28, 2003 2:31 pm
by serge pot
the gt was only in the uk sold with an hydraulic head mh 55 hp engine .
ther is an option to het more umph out of that engine .if you flatten the topsite from the body engine for about 2mm ,evenso get 2 mm from the top from the pistons ,deepen the valve seats in the piston for 1 mm.
flatten the head for 0,3 mm .take a 3f camshaft .tahke a pierburg2e3 carb from a golf mk2 1.8(straight swap).the intake and cylinderhead ports should be grinded .let it run on the original ignition with fuel ron 98.should give around a 80 horsies with standard stuff .imagine with a faster cam what it can do

Posted: Sun Dec 28, 2003 6:32 pm
by patrick86c
the story of mine engine.
original 1.3 aav and we built it to a 1.3 nz code.
thanks to serge he did the job for me.
little details are NZ cilinderhead,camshaft from aav.
the intake grinded.
the engine has a 75 horse power.
Posted: Sun Dec 28, 2003 6:48 pm
by serge pot
not to forget about the throttle body system we're going to build .incluiding a faster cam ,more horsies to galop

Posted: Sun Dec 28, 2003 7:26 pm
by Gilex
Well I can´t stay behind:
Basic AAV engine with golf 1,8l throttlebody (motorcode RP) and intake from a GK coded polo engine, grinded for better flow. and the allready mentioned induction kit.
Exhaust is a homemade midpipe and only a Remus backbox
Still to come 3f camshaft and G40 outlet manifold and a G40 downpipe with empty cat. After all mod´s are done it´s time to modify the ECU for the last bit of extra power.
Posted: Sun Dec 28, 2003 8:15 pm
by patrick86c
yes that's for the next year.
the trottle boddy's are from a motorcycle suzuki gsx-r.
we combinated with a home made intake,272 or 280 camshaft.
the first thing that we modifited, are de brakes.
the front system will be upgraded to G40 brakes.
Posted: Sun Dec 28, 2003 10:17 pm
by hardhitter
Some interesting engine mods there, although I think we are going a bit off topic lol. Think we need a new topic for all the mods you guys are up to

Posted: Sun Dec 28, 2003 11:02 pm
by patrick86c
ok we let you now when we finisht the engine mods.
than we started a new topic, i hope with test results.
these are the things we testet with out a G40 engine.