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Re: Black Polo GTI 6 Speed. New pics Pg15

Posted: Sun Oct 30, 2011 11:09 am
by MODDED9N
It appears that thee is already a PD160 intake going into the air box so no restrictions :D

Re: Black Polo GTI 6 Speed. New pics Pg15

Posted: Sun Oct 30, 2011 4:36 pm
by 9N3 Turbo
Turbomier wrote:looks verry verry good!
curious about the power it's going to get.

as for the cone filter in the box, it's about the best thing you can do.
the hose to an from the box aren't restrictive at all and it keeps teh heat a bit away from the cone.
verry good build up there!

(there is one restriction in the intake pipe to the airfilter box, but this can be cured with a Seat cupra D intake (or cutting it away) but everybody knows about this i guess :lol: )
Thanks Turbomier.

And yes I do have the PD160 intake on the air box :mrgreen:

Re: Black Polo GTI 6 Speed. New pics Pg15

Posted: Sun Oct 30, 2011 5:02 pm
by 9N3 Turbo
Went to my garage yesterday a took some pics of the parts i have so far for my hybrid conversion.

JBS manifold
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Quaife diff
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INA baffled sump (with oil level sensor hole)
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Seat Leon Cupra R MAF housing
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Seat Leon Cupra R 4 bar fuel pump
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Spec stage 3+ clutch
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Fidanza alloy flywheel
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Spare 6 speed gearbox waiting for diff to be fitted
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Genesis 550cc injectors
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Integrated Engineering 19mm rods
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Soon to be repainted Cup Edition bumper
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Re: Black Polo GTI 6 Speed. New pics Pg15

Posted: Sun Oct 30, 2011 5:06 pm
by 9N3 Turbo
Also got some pics of the work i have done in day light

Whiteline rear anti roll bar
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SAI pump removed
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EGR removed
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N249 & N112 removal
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How the bay looks at present
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Re: Black Polo GTI 6 Speed. New pics Pg15 & 16

Posted: Sun Oct 30, 2011 7:55 pm
by blkpolo
Great work mate! Where you get the cone in a box bits from?

Re: Black Polo GTI 6 Speed. New pics Pg15 & 16

Posted: Sun Oct 30, 2011 8:32 pm
by MODDED9N
Jabbasport do it mate :D 67 quid inc. vat.

Re: Black Polo GTI 6 Speed. New pics Pg15 & 16

Posted: Sun Oct 30, 2011 8:59 pm
by 9N3 Turbo
blkpolo wrote:Great work mate! Where you get the cone in a box bits from?
Cone in the box from Jabba Sport. 90degree elbow from eBay

Re: Black Polo GTI 6 Speed. New pics Pg15 & 16

Posted: Tue Nov 01, 2011 2:29 am
by VWindahouse
Congrats on the build mate! Looks like you have all bases covered :D

Just a quick question about the Removal of SAI pump, N249 and N112. How many resistors did you need in the end?

Cheers.

Re: Black Polo GTI 6 Speed. New pics Pg15 & 16

Posted: Tue Nov 01, 2011 8:28 am
by 9N3 Turbo
VWindahouse wrote:Congrats on the build mate! Looks like you have all bases covered :D

Just a quick question about the Removal of SAI pump, N249 and N112. How many resistors did you need in the end?

Cheers.
Thanks for the comments VWindahouse.

You will need 3 resistors in total. You can find these on ebay. (the gold coloured ones)
http://www.ebay.co.uk/sch/i.html?_nkw=3 ... m270.l1313

Be aware your engine management light will appear every so often but you can have this mapped out.
Not sure if your car is mapped already and if it is what software you have but i found R-Tech in Leicester to be very helpful and quote me £60 to amend my Revo stage2 map to rectify this issue.

I am visiting them on Tuesday next week so will be happy to report back once i have had this done.

Re: Black Polo GTI 6 Speed. New pics Pg15 & 16

Posted: Wed Nov 02, 2011 11:48 am
by VWindahouse
Thanks mate! And all the best with the build.

Re: Black Polo GTI 6 Speed. New pics Pg15 & 16

Posted: Thu Nov 03, 2011 8:12 am
by VWindahouse
Sorry another question about the rods, did you choose them to be rifle drilled and did you get the calico coated bearings?

Thanks again :D

Re: Black Polo GTI 6 Speed. New pics Pg15 & 16

Posted: Mon Nov 07, 2011 2:33 pm
by 9N3 Turbo
VWindahouse wrote:Sorry another question about the rods, did you choose them to be rifle drilled and did you get the calico coated bearings?

Thanks again :D
Hi mate

the ones i got are not rifle drilled and i didn't get the bearings from them as my engine builder will sort these when he does it for me.

Re: Black Polo GTI 6 Speed. New pics Pg15 & 16

Posted: Mon Dec 05, 2011 5:33 pm
by 9N3 Turbo
Ok small update.

Finally got the diff fitted to the gearbox so swapped the gearbox over and fitted the new flywheel and clutch.

Also changed the rear spring rubbers to lower the rear another 10mm. Thanks to Shabar on here for pointing this out to me :wink:

VW polo rear spring rubber on the right and Seat version on the left.

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Dual mass flywheel off

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Old and new flywheel

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New clutch and flywheel fitted (note gold coloured bolt on water pipe. I added a spacer between the block and water pipe so it doesn't sit on the silicone turbo pipe any more :mrgreen: )

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Here are some pics of the mods need to get the 6 speed box in

Small modification to the chassis leg

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Small modification to the box itself

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So this bit fits

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And this is the reason things have slowed up. But i wouldn't change him for the world :mrgreen:

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Re: Black Polo GTI 6 Speed. New pics Pg15 & 16

Posted: Mon Dec 05, 2011 7:57 pm
by MODDED9N
The kids also got a sick mode of transport :P

Re: Black Polo GTI 6 Speed. New pics Pg15 & 16

Posted: Mon Dec 05, 2011 9:56 pm
by g__humm
Some else using r tech now. He is good.