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Re: Black Polo GTI 6 Speed. Pg22 Hybrid Conversion begins

Posted: Wed Apr 04, 2012 4:33 pm
by 9N3 Turbo
shadowfnx wrote:
9N3 Turbo wrote:Quote from the other half today when i was in the garage
"Why have you taken the engine out there was nothing wrong with your car. How long you going to be?"

more soon if i can get in the garage anytime over the weekend although i sure that will p*** the other half off :mrgreen:
Haha! It's going well so far. Interested to see how it all comes together.
Thanks mate. everything seems to be going well so far. Waiting to see what will go wrong first. Things never go completely to plan when doing stuff like this. lol

Re: Black Polo GTI 6 Speed. Pg22 Hybrid Conversion begins

Posted: Wed Apr 04, 2012 4:49 pm
by 9N3 Turbo
Couple of small updates.

Fitted some poly bushes to the front of the wishbones just because i had some.

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Something else i wanted to do for a while was put the battery in the boot. Why? i don't know just because i had the parts and wanted to create more space in the engine bay.

This is how i did it originally but the cable was slightly to short at the back.

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So i sold my PD160 intake and cone in the box and this i the finished placement

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Yesterday i went down to JNL Racing to make some progress on the engine.

With the head off i though it best to inspect everything and change the stem seals.

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Valves got a clean and removed some pitting on the exhaust valves.

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Blocked got bored out

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And a shot of all the parts on the work bench

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Also sent off a load of bits for powder coating and before i return to work next Tuesday i will build the engine back up.

more soon

Re: Black Polo GTI 6 Speed. Pg22 Hybrid Conversion begins

Posted: Wed Apr 04, 2012 4:56 pm
by lukey GTI
your well organised arnt ya ..

where in the boot are you putting the battery im thinking of doing a similar sort of thing in the future

Re: Black Polo GTI 6 Speed. Pg22 Hybrid Conversion begins

Posted: Wed Apr 04, 2012 4:59 pm
by 9N3 Turbo
lukey GTI wrote:your well organised arnt ya ..

where in the boot are you putting the battery im thinking of doing a similar sort of thing in the future
Where the spare wheel goes. Also going to put my amp and power cap in there for a neater install of my music equipment :mrgreen:

Haven't done that bit yet hence no pics lol

Re: Black Polo GTI 6 Speed. Pg22 Hybrid Conversion. Pg25 upd

Posted: Wed Apr 04, 2012 10:25 pm
by buzzmotorsport
Good work! :D , The interior really has to be seen to appreciate it people saw it the other day and i wanted to cry with envy :lol:

Keep it up!


Alex

Re: Black Polo GTI 6 Speed. Pg22 Hybrid Conversion. Pg25 upd

Posted: Wed Apr 04, 2012 10:44 pm
by 9N3 Turbo
buzzmotorsport wrote:Good work! :D , The interior really has to be seen to appreciate it people saw it the other day and i wanted to cry with envy :lol:

Keep it up!


Alex
Thanks mate. Now go and edit your post in about the n75 as I told you and fitted my n75 not modded9n lol

Re: Black Polo GTI 6 Speed. Pg22 Hybrid Conversion. Pg25 upd

Posted: Sun Apr 08, 2012 10:34 pm
by 9N3 Turbo
Small update. Got my engine built up and back to the garage.

Just waiting for my parts to come back from the powder coaters then I can put the last few bits on and fit it to the car.

Here is a pic with the manifold and turbo on

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However I have now decide to sell that lot and make a bit more use of te fully forged bottom end.

Waiting for a delivery this week then will post up some pics of the new turbo set up. :mrgreen:

Nothing to crazy but more than this hybrid is capable of.

Re: Black Polo GTI 6 Speed. Pg22 Hybrid Conversion. Pg25 upd

Posted: Tue Apr 17, 2012 11:57 am
by 9N3 Turbo
Ok it's update time with lots of pics.

Over the weekend i did the following as whilst its off the road thought it would be good to renew some parts.
New ball joints and track rod arms + (new drop links in the post)
Cleaned up the front suspension and greased up the coils.
Need to get some black hammerite to paint the hubs and bottom of the suspension legs just to make it look better.

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Also picked up my parts from the powder coaters

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And as mentioned i sold the hybrid turbo stuff and got another turbo

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Then found this but the seller was more than happy to refund the money to get a new housing

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so whilst the turbo is off getting a new housing i though i may as well fit this too
VF34 compressor wheel and housing

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Once i receive the compressor wheel the turbo will be sent off then when it comes back i'm ready to put the car back together

More soon.

Re: Black Polo GTI 6 Speed. IHI Turbo Update Pg25 17th April

Posted: Tue Apr 17, 2012 1:10 pm
by 9N3 Turbo
Oh and not so exciting and crap quality pics but routed my USB connector through the armrest.

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Re: Black Polo GTI 6 Speed. IHI Turbo Update Pg25 17th April

Posted: Thu Apr 19, 2012 8:38 pm
by benmkiv
got mad love for this man.
so much time and attention put into this. look forward to seeing the finished product

Re: Black Polo GTI 6 Speed. IHI Turbo Update Pg25 17th April

Posted: Thu Apr 19, 2012 8:46 pm
by 9N3 Turbo
Thanks man appricate your kind words. I also can't wait to see the finished product.

Finally received my vf34 compressor wheel and housing so will be send that off with the turbo tomorrow or Monday to have them fitted to the turbo along with the new exhaust housing.

Once that's back I believe I'll have everything to complete the job. Just time holding me up. :evil: don't get enough free hours to get in the garage.

Black Polo GTI 6 Speed. IHI Turbo Update Pg25 17th April

Posted: Thu Apr 19, 2012 9:14 pm
by drennan
Once ur done make another 1 for me :) haa a pal of mine works for verve so hes gonna sort me out but wont be the monster that yours is gonna be lol

Re: Black Polo GTI 6 Speed. IHI Turbo Update Pg25 17th April

Posted: Thu Apr 19, 2012 9:32 pm
by 9N3 Turbo
Yeah no problem. Take it you don't need your car for a few years lol

So what you got planned? Stronger rods pistons? Bigger turbo?

Re: Black Polo GTI 6 Speed. IHI Turbo Update Pg25 17th April

Posted: Thu Apr 19, 2012 10:57 pm
by MODDED9N
Shiney ;)

Re: Black Polo GTI 6 Speed. IHI Turbo Update Pg25 17th April

Posted: Fri Apr 20, 2012 5:59 am
by 9N3 Turbo
MODDED9N wrote:Shiney ;)
Ha a man of very few words lol