nickuk wrote:Hi,
Can you guys give the details of where to get a remap and idea of costs?
Sounds like a great idea

http://www.custom-code.co.uk/
There you go mate.
With their 30% off promotion, it works out at just under £247, which is money well spent in my opinion.
Whilst I'm writing this, I may as well write about tuning the 1.4 TDi in general for everyones benefit.
Got it done back in March and it made a noticable difference. MPG is up when driven sensibly and pull though all the gears. Earlier on an abandoned runway, it would do more or less 80 MPH in 4th and wouldn't go near the redline. Now, it pulls right upto 4500+ RPM and (just) touches 100 MPH in 4th.
Overtaking on the motorway / A roads is where it's made the most difference. The mid range pull makes it effortless.
Not been on the rolling road yet, but I'm estimating 105+ BHP combined with my green cotton filter. There's more to be had, but that'll involve replacing the stock exhaust with a straight pipe from the catalytic converter, a PD160 intake and a stage 2 remap. That should see you to 115+ BHP.
If you've got money to burn, then you could go the whole hog, and add PD130 injectors and a turbo from say the 90 BHP audi A2, and you'll be looking at >125 BHP. Although more has been gotten out of them (circa 140 BHP by a guy known as 'teflon'...he used in addition to all the above, PD150 pistons, had some head work done and a different crank...also a hybrid turbo of some sort, can't remember which of the top of my head), these engines aren't as strong as the 1.9 TDis they're derived from and suffer from crank whip past 130 BHP or so. This causes the head to crack followed by "kaboom"....bye-bye 1.4 TDi
Also, keep an eye on torque levels. With TDis, drivability is greatly improved with an increase in torque vs an increase in BHP. eg, A car with 112 BHP and 180 ft/lbs of torque wouldn't feel as nice as one with say 105 BHP and 195 ft/lbs of torque. Also, bear in mind that the standard clutch can't handle much more than 210 ft/lbs reliably. More than this will cause it to slip and wear prematurely.
So as long as you're sensible, there's quite a bit to be had. Having said that, second hand PD130 injectors + turbo would set you back £400+
Also if you wanna go past exhaust + intake followed by a stage 2, bar acceleration, there's not much to be had at the top end neither speed nor MPG nor any comination of the two. The 1.4 TDi has quite short gear ratios, meaning it runs out of steam at ~115 MPH and even if you managed to somehow squeeze 400 BHP out of it (dream on) this wouldn't change. For the same reason, even with more power you're not gonna be able to cruise at 80 MPH down the A1 and get 50 MPG. The 1.9 TDi has longer gears and at higher speeds (80+) actually gives more MPG than the 1.4 TDi. The 130 BHP GT is even better due to its 6 speed box. It'd be interesting to see if it's possible to fit either of these boxes to the 1.4 TDi, because I think it'd benefit a remapped one crusing at 70 MPH.
Ash
