iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Chat about your 6R/6C model Polos here!
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Thanos
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Posts: 16
Joined: Mon Aug 16, 2021 2:39 pm
Drives: Polo 6R 1.2 TDI BM
Location: Netherlands

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by Thanos »

You know when you think he cant do anything more to his car, he still manages to do/change something.
It's crazy to think about how much time/effort/money this project has cost you.
Bravo sir.
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iichel
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Posts: 5438
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 1.2 TDI
Location: The Netherlands

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

Thank you so much
SanketM
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Posts: 11
Joined: Fri Aug 12, 2022 4:40 pm
Drives: VW Polo 1.0 TSI Highline Plus
Location: India

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by SanketM »

Hi Iichel,

Your thread is a source of great knowledge for me similar to Ciclo's and Patil's threads. I have spent numerous hours during the past few weeks going through the threads on the forum and that finally ended up with me taking a plunge and getting myself Polo 1.0 TSI Highline. I should be getting my hands on it in a few days hopefully. All thanks to you'll :D

While going through your thread I stumbled upon a discussion on Active Information Display. And accidentally this was something I had been researching for some time now.
ciclo wrote: Thu Dec 16, 2021 8:12 pm Strongly agree ... a 6R with AID would be perfect.🤪
Some guys in China seem to have come up with an Active information display (Audi'ish style) for Golf 6.



https://www.aliexpress.com/item/1005004176201097.html

I know that Golf 6 is based on PQ35 platform. But thought of diving a little bit deeper and checking the Instrument cluster connector for both Golf 6 and Polo 6R.

https://imgur.com/a/BtW4n1S

Upon comparing the connector, both seem to be sharing the same 32-pin connector. So went to check the pin diagram for Golf 6 and Polo 6R. Below is what I found.

https://imgur.com/a/Q2Da4FM

There seem to be a lot of pins common between both of them also there are a few pins in 6R which aren't in use or left blank in Golf MK6. Also, can there be a difference in the CAN frames being passed around the network in PQ25 and PQ35 ? I don't have enough knowledge to come to a conclusion on the pin diagram and cross-compatibility of the IC board so I would like to request your help to decode it further so we all can have an Active Information Display in our 6Rs.

Eventually, we would need to adapt the plastic pieces of the AID; Front Frame, IC board housing and the back cover of the IC as per 6R's cluster size and its circuit board, but I think It can be 3D printed locally here for all if the seller doesn't agree to do it for us.

Sorry to butt-in and thanks for taking the time to read.

Regards,
Sanket
jp-125
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Posts: 6
Joined: Wed Mar 02, 2022 10:50 am
Drives: Polo 6R 1.4
Location: Germany

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by jp-125 »

Hi, i have a question to the QI charger.
5NA980611.
How do you connect it with the radio and coding this?
Best regards :D
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iichel
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Posts: 5438
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 1.2 TDI
Location: The Netherlands

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

There is a link in the first post to the 5NA wireless charger wiring scheme. I did not need to do any coding.
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iichel
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Posts: 5438
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 1.2 TDI
Location: The Netherlands

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

Some work in progress....

Image

Seats are in!

Changes since last autoscan:
- 14 DCC module is in, but yet to be connected properly
- 36 memory seat is in and fully operational

Code: Select all

Tuesday,06,September,2022,21:35:07:11868
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 22.3.1.4 (x64)  HEX-V2 CB: 0.4615.4
Data version: 20220407 DS337.0
www.Ross-Tech.com

Workshop Code: 123 30389 056831

VIN:   License Plate: 
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 6R-VW25 (7E0)
Scan: 01 02 03 04 05 08 09 10 14 15 17 19 20 25 2B 36 37 3C 44 47
          55 5F 61 65 69 77 B9

VIN:

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
05-Acc/Start Auth. -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: Malfunction 0010
14-Susp. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: Malfunction 0010
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
20-High Beam Assist. -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2B-Steer. Col. Lock -- Status: OK 0000
36-Seat Mem. Drvr -- Status: OK 0000
37-Navigation -- Status: OK 0000
3C-Lane Change -- Status: OK 0000
44-Steering Assist -- Status: Malfunction 0010
47-Sound System -- Status: OK 0000
55-Headlight Range -- Status: Malfunction 0010
5F-Information Electr. -- Status: Malfunction 0010
61-Battery Regul. -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
69-Trailer -- Status: OK 0000
77-Telephone -- Status: OK 0000
B9-Aux. Display -- Status: Malfunction 0010
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAYC)       Labels: None
   Part No SW: 03L 906 023 KE    HW: 03L 907 425 C
   Component: R4 1.6l TDI   H43 9978  
   Revision: --H43---    Serial number: 00000000000000 CVN: 3BB1FB41
   Coding: 00254036032401080000
   Shop #: WSC 00066 000 00237
   ASAM Dataset: EV_ECM16TDI02103L906023KE 003009
   ROD: GV_ECM16TDI021VW32X.rod
   VCID: 73B3228D2B37CD53C2D-8026
   VINID: 9E69EAAAA1A2A92A42085185103550A70A

No fault code found.
Readiness: 0 0 0 0 0 

-------------------------------------------------------------------------------
Address 02: Auto Trans
Cannot be reached

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP90.clb
   Part No SW: 6R0 907 379 AS    HW: 6R0 907 379 AS
   Component: ESP9.0i front H02 0002  
   Serial number: --------------
   Coding: 21DD2885412500C5841A146E825500521504
   Shop #: WSC 30389 123 56831
   ASAM Dataset: EV_Brake1ESP90iBOSCH 003020
   ROD: EV_Brake1ESP90iBOSCH_003_VW21.rod
   VCID: 0F7B4E7D27DF89B3465-805A

2 Faults Found:
0374 - Rear Left Wheel Speed Sensor 
          C101C 01 [137] - Electrical Failure
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Date: 2022.09.06
                    Time: 20:27:54

0394 - Rear Left Wheel Speed Sensor 
          C101C 01 [129] - Electrical Failure
          MIL ON - Not Confirmed - Tested Since Memory Clear


-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. (J518)       Labels:| 5K0-959-434.clb
   Part No SW: 5K0 959 434 E    HW: 5K0 959 434 
   Component: VWKESSYPQ35GP 092 1202  
   Revision: 00092000    Serial number: 0346244897
   Coding: 030C0C
   Shop #: WSC 31889 047 31889
   ASAM Dataset: EV_KESSYPQ35G A02717
   ROD: EV_KESSY_PQ35GP.rod
   VCID: 372BD69D7FCF61733E5-8062

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 6R0-907-044.clb
   Part No SW: 6R0 907 044 H    HW: 6R0 907 044 H
   Component: Climatronic   H12 0812  
   Revision: V0000000    
   VCID: 3829D5A172516E0B37F-806C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090 C    HW: 7E0 937 090 C
   Component: BCM PQ25 Max4 H82 0752  
   Revision: B9082001    Serial number: 4000 173171327
   Coding: 3EB82BBFA8EB3400B33807E0FFCB9FF0E68067EFE08D78D031E400030800
   Shop #: WSC 30389 123 56831
   VCID: 2B03FAEDB307D5934AD-807E

   Subsystem 1 - Part No: 5K7 955 547 
   Component: RLHS 220816 0  42  0106 
   Coding: 0214DD

   Subsystem 2 - Part No SW: 6R0 959 801 BD    HW: 6R0 959 801 BD  Labels: 6R0-959-801.CLB
   Component: J386__TSG_FT  003 8611 
   Serial number: KU0KU011111300010103
   Coding: 0200A3

   Subsystem 3 - Part No SW: 6R0 959 802 BF    HW: 6R0 959 802 BF  Labels: 6R0-959-802.CLB
   Component: J387__TSG_BT  003 8611 
   Serial number: KU0KU007111300016463
   Coding: 1000AB

   Subsystem 4 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 5 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 7 - Part No SW: 6R0 959 811 G    HW: 6R0 959 811 G
   Component: J388__TSG_HL  008 1611 
   Serial number: KU0KU027011200011418
   Coding: 58BC32

   Subsystem 8 - Part No SW: 6R0 959 812 B    HW: 6R0 959 812 B
   Component: J389__TSG_HR  002 0803 
   Serial number: KU0-KU004.06.0913330
   Coding: 08BC32

1 Fault Found:
01134 - Alarm Horn (H12) 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Time Indication: 0
                    Date: 2017.01.27
                    Time: 20:22:36


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 5Q0-919-294.clb
   Part No SW: 1K8 919 472 C    HW: 5Q0 919 294 A
   Component: PARKHILFE 8K  H03 0480  
   Revision: --------    Serial number: 39391528804191
   Coding: 0031195151
   Shop #: WSC 30389 123 56831
   ASAM Dataset: EV_EPHVA18VW364GP00 001007
   ROD: EV_EPHVA18VW364GP00_VW32.rod
   VCID: 372BD69D7FCF61733E5-8062

1 Fault Found:
12718592 - Databus 
          U1121 00 [009] - Missing Message
          [Steuerger‰t f¸r Lenks‰ulenelektronik-J527/BCM - mZAS_1 - kein Signal/keine Kommunikation]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Date: 2022.09.06
                    Time: 20:25:06


-------------------------------------------------------------------------------
Address 14: Susp. Elect. (J250)       Labels:. 3C0-907-376.clb
   Part No SW: 3C0 907 376 A    HW: 3C0 907 376 
   Component: DAEMPFUNGS-SG H07 0070  
   Revision: 00000000    Serial number: 31080904160002
   Coding: 000000
   Shop #: WSC 05314 000 00000
   VCID: 270B06DDAFEFF1F3AE5-8072

8 Faults Found:
01087 - Basic Setting Not Performed 
            000 - - - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Time Indication: 0
                    Date: 2017.01.27
                    Time: 20:22:30

             Freeze Frame:

01769 - Sensor for Vehicle Leveling; Front Right (G289) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Time Indication: 0
                    Date: 2017.01.27
                    Time: 20:22:30

             Freeze Frame:

00149 - End of Line Programming not Completed 
            000 - - - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Time Indication: 0
                    Date: 2017.01.27
                    Time: 20:22:30

             Freeze Frame:

01042 - Control Module; Not Coded 
            000 - - - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Time Indication: 0
                    Date: 2017.01.27
                    Time: 20:22:30

             Freeze Frame:

00139 - Left Front Body Acceleration Sensor (G341) 
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Time Indication: 0
                    Date: 2017.01.27
                    Time: 20:22:30

             Freeze Frame:

00140 - Front Right Body Acceleration Sensor (G342) 
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Time Indication: 0
                    Date: 2017.01.27
                    Time: 20:22:30

             Freeze Frame:

00141 - Rear Body Acceleration Sensor (G343) 
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Time Indication: 0
                    Date: 2017.01.27
                    Time: 20:22:30

             Freeze Frame:

00776 - Level Control System Sensor; Left Front (G78) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Time Indication: 0
                    Date: 2017.01.27
                    Time: 20:22:30

             Freeze Frame:


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
   Component: VW10Airbag01M H10 0020  
   Revision: --------    Serial number: 003GX0142TCE
   Coding: 00314D
   Shop #: WSC 01383 785 00200
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250.rod
   VCID: 4ACD9F691C3DEC9B51B-801E

   Crash sensor for side airbag: driver side: 
   Serial number: 3575HRB40650BI7U48C8

   Front Passenger's Side Airbag Crash Sensor: 
   Serial number: 3585HRB405J09RECEOUJ

   Rear Side Airbag Crash Sensor (on driver's side): 
   Serial number: 3515RRB405T0BTBEF9G7

   Passenger side rear thorax airbag crash sensor: 
   Serial number: 3525RRB405R0BTBEKPFQ

2 Faults Found:
9446677 - Redundant signal path for airbag shut-off; passenger side 
          B1025 15 [137] - Open or Short to Plus
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: km
                    Date: 2022.09.06
                    Time: 20:24:20

9445397 - Key switch for deactivation of passenger-side airbag 
          B1020 15 [137] - Open or Short to Plus
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: km
                    Date: 2022.09.06
                    Time: 20:24:20


-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6R0 920 870 A    HW: 6R0 920 870 A
   Component: KOMBI         H04 0709  
   Serial number: 00000000000000
   Coding: 140F01
   Shop #: WSC 30389 123 56831
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04723
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW25.rod
   VCID: 3333E28D6BB78D5302D-8066

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090 C
   Component: GW-K-CAN TP20 H82 0752  
   Revision: B9082001    
   Coding: 042204
   Shop #: WSC 30389 123 56831
   VCID: 688945E162713E8B67F-803C

No fault code found.

-------------------------------------------------------------------------------
Address 20: High Beam Assist. (J844)       Labels:| 8S0-857-511.clb
   Part No SW: 7E0 857 511 G    HW: 7E0 857 511 E
   Component: FLA           H10 0003  
   Revision: AA001001    
   Coding: 0404000000000000010000
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_HighBeamAssisAU316 001004
   ROD: EV_HighBeamAssisAU316.rod
   VCID: 2E05F3F98095A0BB6D3-807A

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H04 0709  
   Serial number: 00000000000000
   Coding: 000007
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8D3FE97CFD0C9B71B-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2B: Steer. Col. Lock (J764)       Labels:* 5K0-905-861.clb
   Part No SW: 5K0 905 861 B    HW: 5K0 905 861 B
   Component: ELV-PQ35      H20 0240  
   Revision: 00000000    Serial number: 11000256123005
   Coding: 4900000000000000
   Shop #: WSC 31889 470 31889
   ASAM Dataset: EV_ELVMarquMPVW36X A01001
   ROD: EV_ELVMarquMPVW36X.rod
   VCID: 2F3BEEFD879FA9B3665-807A

No fault code found.

-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr (J810)       Labels: 3C0-959-760.lbl
   Part No SW: 3C8 959 760 B    HW: 3C8 959 760 B
   Component: Sitzmemory    H02 1001  
   Revision: 00H02000    
   Coding: 000039
   Shop #: WSC 40022 666 40022
   VCID: 3431E1916E398A6B1B7-8060

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation
Cannot be reached

-------------------------------------------------------------------------------
Address 3C: Lane Change        Labels: Redir Fail!
   Part No SW: 7E0 907 566 B    HW: 4L0 907 566 A
   Component: J0769 SWA MasterH13 0120  
   Revision: 00H13000    Serial number: 6PZ 009 014-07
   Coding: 0010161
   Shop #: WSC 02756 790 00000
   VCID: 2F3BEEFD8B1FA9B3665-807A

   Subsystem 1 - Part No: 7E0 907 568 B
   Component: J0770 SWA Slave H09 0110

   Subsystem 2 - Serial number: 6PZ 009 014-27

   Subsystem 3 - Serial number: 5F31.03.1100H090003CH21982ˇ

   Subsystem 4 - Serial number: H21982ˇ

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist (J792)       Labels:| 6Rx-909-144-V2.clb
   Part No SW: 6R1 909 144 AD    HW: 6R1 909 144 E
   Component: EPS_TRW_ALow  312 3124  
   Serial number: CF3F0205
   Coding: 001F00
   Shop #: WSC 31889 470 31889
   ASAM Dataset: EV_SteerAssisUDSTRW 014026
   ROD: EV_SteerAssisUDSTRW_014.rod
   VCID: 79AF10A5095BB703881-802C

1 Fault Found:
1057792 - Databus 
          U1123 00 [009] - Received Error Message
          [DEM_WHEEL_SPD_INVALID_FAULT]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Date: 2022.09.06
                    Time: 20:22:32

                    Engine RPM: 0 /min
                    Vehicle speed: 0.00 km/h
                    System status: Waiting for start request
                    Terminal 15 status: Terminal 15 on
                    Voltage terminal 30: 12.99 V
                    Power steering current consumption: 0.50 A
                    max.value: 0.50 A
                    End stage temperature: 39 ∞C
                    Steering assistance: engine output: 0.00 %
                    Engine angle: 0 ∞
                    Electric motor speed: 0 /min
                    Steering assistance: target engine torque: 0.00 Nm
                    Steering torque: 0.03 Nm
                    Status: OK


-------------------------------------------------------------------------------
Address 47: Sound System (R12)       Labels: 5K0-035-456.clb
   Part No SW: 5C6 035 456 C    HW: 5C6 035 456 C
   Component: KonzernAmp10K H08 6831  
   Revision: --------    Serial number: EAA098C0000052
   ASAM Dataset: EV_AudioVerst10KanalSTT4 001001
   ROD: EV_AudioVerst10KanalSTT4.rod
   VCID: 280905E1A271FE8BA7F-807C

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels:. 6R0-907-357.clb
   Part No SW: 6R0 907 357 C    HW: 6R0 907 357 B
   Component: AFS-ECU       005 0050  
   Revision: --------    Serial number: --------------
   Coding: 0D4A000001000000
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_HeadlRegulVWLWRCC 002006
   ROD: EV_HeadlRegulVWLWRCC.rod
   VCID: 3A2DCFA94CDD7C1BC1B-806E

2 Faults Found:
5256725 - Rear Left Ride-Height Sensor 
          C1036 15 [137] - Open or Short to Plus
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Date: 2022.09.06
                    Time: 20:22:32

13705985 - Databus 
          U1123 00 [137] - Received Error Message
          [Fehlerwert im Signal BR3_Rad_kmh_HL]
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Date: 2022.09.06
                    Time: 20:22:32


-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794)       Labels:| 5G0-035-MIB-STD2.clb
   Part No SW: 5C0 035 680 G    HW: 5C0 035 680 G
   Component: MU-S-ND-ER    H41 0478  
   Serial number: VWZAZ2W1425226
   Coding: 02620001AA00000011111103C00D0A201F0100D401200100CE
   Shop #: WSC 30389 123 56831
   ASAM Dataset: EV_MUStd4CTSAT 001022
   ROD: EV_MUStd4CTSAT_VW37.rod
   VCID: 25170CD5D563E3E39C9-8070

   Data carrier: 
   Subsystem 1 - Part No SW: V03 825 254 AD    HW: -----------
   Component: ECE DL2 22/23  --- 1810 
   Serial number: --------------------

1 Fault Found:
15360256 - Component Protection 
          U1101 00 [009] - Active
          [Anti-theft protection - component protection active (0xEA6100)]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: km
                    Date: 2022.09.06
                    Time: 20:22:31

                    Voltage terminal 30: 12.4 V


-------------------------------------------------------------------------------
Address 61: Battery Regul. (J840)       Labels:. 1K0-907-534.clb
   Part No SW: 7E0 907 534     HW: 7E0 937 090 C
   Component: Batt.regelung H82 0752  
   Serial number: 4000 173171327
   Coding: 03037A5A
   Shop #: WSC 30389 123 56831
   VCID: 688945E162713E8B67F-803C

   Subsystem 1 - Part No SW: 6C0 915 181     HW: 6C0 915 181 
   Component: J367-BDM  H08 0223 
   Serial number: 61083A44504351928092

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure (J502)       Labels: 3AA-907-273.clb
   Part No SW: 3AA 907 273 F    HW: 5Q0 907 273 
   Component: RDKBERU30     H04 0011  
   Serial number: 40000000058319
   ASAM Dataset: EV_RDKBERU30 005005
   ROD: EV_RDKBERU30_005.rod
   VCID: 372BD69D7FCF61733E5-8062

No fault code found.

-------------------------------------------------------------------------------
Address 69: Trailer (J345)       Labels:. 1K0-907-383-V2.clb
   Part No SW: 1K0 907 383 F    HW: 1K0 907 383 F
   Component: Anhaenger     H09 0100  
   Revision: 3A001001    Serial number: 00008200133984
   Coding: 4100000101000000
   Shop #: WSC 30389 123 56831
   VCID: 3039ED819A21B64B7FF-8064

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone
Cannot be reached

-------------------------------------------------------------------------------
Address B9: Aux. Display (J285)       Labels:* 5C5-919-527.clb
   Part No SW: 1K8 919 527     HW: 1K8 919 527 
   Component: ZUSATZANZEIGE H08 0003  
   Serial number: 00000000000000
   Coding: 05
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Auxi_Disp_Unit_UDS_VDD 001010
   ROD: EV_Auxi_Disp_Unit_UDS_VDD.rod
   VCID: 75B71C952543D363EC9-8020

1 Fault Found:
2097171 - Databus 
          U1123 00 [008] - Received Error Message
          [control unit for brake: please read out error memory]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 2
                    Reset counter: 187
                    Mileage: km
                    Date: 2022.09.06
                    Time: 20:22:32


End----------(Elapsed Time: 02:25, VBatt start/end: 13.0V/13.0V)-----------
To do:
- Check GND connection on the airbag deactivation switch
- Connect rear left speed sensor (it's unplugged), fixes a lot of errors
- Change alarm horn (battery dead)
- Install Porsche brakes front and rear
- Install DQ250 DSG6 gearbox
- Install CFGB 2.0 TDI engine
- Complete DCC install and fix DTC 00149 --> https://forums.ross-tech.com/index.php?threads/4011/
- Code 14 DCC module to 000180 --> https://vagcode.info/components/c0108b6 ... 942b9.html
- Code 55 AFS module for sensors via CAN and not via its own sensor, i.e. 0FC2020001000000 --> https://forums.ross-tech.com/index.php?threads/22384/

---

- Change rear left door lock (it's broken)
- Update BCM to 090E (no reason)
- Update BCM EEPROM to fix HBA problems --> https://imgur.com/a/4GXI6dK
- Change DM startup screen --> adaptation channel Startup_screen_sticker_HMI to 00 02
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ciclo
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Drives: 6R R-l/G7.5 R2G/Touareg R-l '19/T-Cr'20
Location: Earth ♥, Spain ☼, Magiclands 🧙‍♂️
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Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by ciclo »

Sounds good.
Even I was wondering what became of your DCC project on the 6R.

Congratulations on those seats with memory.
ag69
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Drives: 1.2TSi 77Kw 7DSG
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Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by ag69 »

Install DQ250 DSG6 gearbox
I was under impression it is not compatible. Somewhere it mentions with Stage 4 tune it can work with 750Nm https://tvsengineering.com/en/dsg-gearb ... theContent
Really impressed (again) to list of modules installed.
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amer6R
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Joined: Thu Feb 06, 2020 7:57 am
Drives: Polo 6R 2010 1.6 TDI
Location: budget build

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by amer6R »

Whats your goal with cfgb? 300 hp?
@ag69 its a popular transmission swap in many cars. Doesnt need a lot of to get it working. Many guys use them on brutal 1.8t swaps, evos, etc. you name it someone has done it.
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iichel
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Posts: 5438
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 1.2 TDI
Location: The Netherlands

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

No I'm not particularly interested in 300hp in a FWD car. I'm running about 200 now and that's more than enough.

The DQ250 is a popular upgrade from the DQ200 gearbox (DSG7 dry clutch) because it can handle much more power. To be more precise, torque.
A gearbox does not care about power output that much anyway, since power is only a product of the vector torque and angular velocity (rpm).
Torque is static and it's the cross product of force and a distance to the fulcrum.

Torque is what unwillingly slips your clutch, stresses your bearings and breaks gearboxes..

Now a diesel engine is much more reliable on torque due its nature of high compression and slow combustion speeds.
Especially a turbocharged diesel engine can typically reach about 1.5-2x the torque of a similar sized petrol engine, even though these differences become smaller with turbocharged petrol engines.

My planned setup will be about 500nm and 220-240hp and that's too much for the DQ200 gearbox.
Currently the setup with 1.6 TDI engine and DQ200 is about 420nm and 200hp and the gearbox is already suffering badly.
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amer6R
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Joined: Thu Feb 06, 2020 7:57 am
Drives: Polo 6R 2010 1.6 TDI
Location: budget build

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by amer6R »

why not larger injectors ( why again engine swap for 240 hp) + hybrid ?

Honesty i was hoping ur goal was around 300 hp, to trash those 1.9 jtd forged engine cars ( AR 147) :mrgreen:

check out don-octane.de
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iichel
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Drives: Polo 6R 1.2 TDI
Location: The Netherlands

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

Because I think I don't need 300+ bhp in a Polo, and with bigger injectors and a bigger turbocharger driveability does not really improve due to i.e. turbo lag.
You could argue that the DSG gearbox will always take care of smooth power delivery but I really don't think I'll notice the differences between a nice smooth 240hp setup and a race oriented 300hp setup.

Remember, this car is supposed to be a daily driven, comfortable car. Not a dragracer. It's only FWD!
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amer6R
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Joined: Thu Feb 06, 2020 7:57 am
Drives: Polo 6R 2010 1.6 TDI
Location: budget build

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by amer6R »

I agree, but I think when you get a lick of the extra power after some time you will want more. :mrgreen:
We need that multi-map love
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iichel
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Drives: Polo 6R 1.2 TDI
Location: The Netherlands

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

Yes of course it's always nice to have more power, but with these engines you need to have a lot of boost to reach high power, without smoke.
This has two disadvantages, first you need to remove the DPF which I don't really want to do because of emission regulations.

Secondly to get a lot of boost, you must put on a different turbocharger, either off the shelf or hybridized. And this really pushes the torque band higher up the rev range. Some setups only start pulling at around 3500 rpm (in a TDI, yes :lol: ), so you have a 2.0 SDI from 0 to 3000 rpm and a rocketship from 4000 upwards.
Were i now already have peak torque from 2750 rpm and peak power is not much higher.... that's a great driving car.
So there is no way to go back to a smooth power delivery with just multi-mapping on your ECU, there is always the characteristics of the turbocharger.
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amer6R
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Drives: Polo 6R 2010 1.6 TDI
Location: budget build

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by amer6R »

Well i've mentioned multimap where you could map your car with CFGB on some light tune ~200 hp, less fuel consumption, smaller load on DPF, and some powerful when you want the extra fun.
Hey better smoke than burnt valves ( but sometimes it looks hideous)
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