iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

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amer6R
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Posts: 1104
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Drives: Polo 6R 2010 1.6 TDI
Location: budget build

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by amer6R »

If you measure the flange to flange lenght with the suspension in full travel it coupd help you decide the better option for inner CV ( two variants)
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iichel
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Posts: 6361
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 2.0 TDI, Passat B8 2.0 TSI
Location: http://mypassat.nl/

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

What do you mean by 2 variants, Amer? There is only one CV joint listed for the DQ250 inner side, right? Even though it has a lot of part numbers. The SKF VKJA 8788
amer6R
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Posts: 1104
Joined: Thu Feb 06, 2020 7:57 am
Drives: Polo 6R 2010 1.6 TDI
Location: budget build

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by amer6R »

I meant on triple roller and rzeppa
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iichel
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Posts: 6361
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Drives: Polo 6R 2.0 TDI, Passat B8 2.0 TSI
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Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

DSG 02E upgrade oil cooler (OEM) 02E409061C vs 02E409061B

Image

DSG6 02E coolant circulation with oil cooler:

Image
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iichel
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Posts: 6361
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 2.0 TDI, Passat B8 2.0 TSI
Location: http://mypassat.nl/

Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

Did some work on the car tonight...
- VCDS --> to version 22.9
- Changed the alarm horn for a working one
- Changed the extra filter for a fresh one (this one: viewtopic.php?f=56&t=65724&start=75#p529918)
- Replaced the rubber for the boot
- Replaced the window mechanism for the driver door
- Changed the wiring for the DSG lever
- some VCDS tweaks

Code: Select all

Wednesday,28,September,2022,22:53:22:11868
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 22.9.0.0 (x64)  HEX-V2 CB: 0.4623.4
Data version: 20220830 DS341.0
www.Ross-Tech.com

Workshop Code: 123 30389 056831

VIN:   License Plate: 
Mileage: 86050km-53468mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 6R-VW25 (7E0)
Scan: 01 02 03 04 05 08 09 10 14 15 17 19 20 25 2B 36 37 3C 44 47
          55 5F 61 65 69 77 B9

VIN:   Mileage: 86050km-53468miles

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
05-Acc/Start Auth. -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: Malfunction 0010
14-Susp. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: Malfunction 0010
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: OK 0000
20-High Beam Assist. -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2B-Steer. Col. Lock -- Status: OK 0000
36-Seat Mem. Drvr -- Status: OK 0000
37-Navigation -- Status: OK 0000
3C-Lane Change -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
47-Sound System -- Status: OK 0000
55-Headlight Range -- Status: Malfunction 0010
5F-Information Electr. -- Status: Malfunction 0010
61-Battery Regul. -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
69-Trailer -- Status: OK 0000
77-Telephone -- Status: OK 0000
B9-Aux. Display -- Status: Malfunction 0010
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAYC)       Labels: None
   Part No SW: 03L 906 023 KE    HW: 03L 907 425 C
   Component: R4 1.6l TDI   H43 9978  
   Revision: --H43---    Serial number: 00000000000000 CVN: 3BB1FB41
   Coding: 00254036032401080000
   Shop #: WSC 00066 000 00237
   ASAM Dataset: EV_ECM16TDI02103L906023KE 003009
   ROD: GV_ECM16TDI021VW32X.rod
   VCID: 73B3228D2B37CD53EA1-8026
   VINID: 9E69EAAAA1A2A92A42085185103550A70A

No fault code found.
Readiness: 0 0 0 0 0 

-------------------------------------------------------------------------------
Address 02: Auto Trans
Cannot be reached

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP90.clb
   Part No SW: 6R0 907 379 AS    HW: 6R0 907 379 AS
   Component: ESP9.0i front H02 0002  
   Serial number: --------------
   Coding: 21DD2885412500C5841A146E825500521504
   Shop #: WSC 30389 123 56831
   ASAM Dataset: EV_Brake1ESP90iBOSCH 003020
   ROD: EV_Brake1ESP90iBOSCH_003_VW21.rod
   VCID: 0F7B4E7D27DF89B36E9-805A

No fault code found.

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. (J518)       Labels:| 5K0-959-434.clb
   Part No SW: 5K0 959 434 E    HW: 5K0 959 434 
   Component: VWKESSYPQ35GP 092 1202  
   Revision: 00092000    Serial number: 0346244897
   Coding: 030C0C
   Shop #: WSC 31889 047 31889
   ASAM Dataset: EV_KESSYPQ35G A02717
   ROD: EV_KESSY_PQ35GP.rod
   VCID: 372BD69D7FCF6173169-8062

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 6R0-907-044.clb
   Part No SW: 6R0 907 044 H    HW: 6R0 907 044 H
   Component: Climatronic   H12 0812  
   Revision: V0000000    
   VCID: 3829D5A172516E0B1F3-806C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090 C    HW: 7E0 937 090 C
   Component: BCM PQ25 Max4 H82 0752  
   Revision: B9082001    Serial number: 4000 173171327
   Coding: 3EB82BBFA8EB3400B33807E0FFCB9FF0E68067EFE08D78D031E400030800
   Shop #: WSC 30389 123 56831
   VCID: 2B03FAEDB307D593621-807E

   Subsystem 1 - Part No: 5K7 955 547 
   Component: RLHS 220816 0  42  0106 
   Coding: 0214DD

   Subsystem 2 - Part No SW: 6R0 959 801 BD    HW: 6R0 959 801 BD  Labels: 6R0-959-801.CLB
   Component: J386__TSG_FT  003 8611 
   Serial number: KU0KU011111300010103
   Coding: 0200A3

   Subsystem 3 - Part No SW: 6R0 959 802 BF    HW: 6R0 959 802 BF  Labels: 6R0-959-802.CLB
   Component: J387__TSG_BT  003 8611 
   Serial number: KU0KU007111300016463
   Coding: 1000AB

   Subsystem 4 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 5 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 7 - Part No SW: 6R0 959 811 G    HW: 6R0 959 811 G
   Component: J388__TSG_HL  008 1611 
   Serial number: KU0KU027011200011418
   Coding: 58BC32

   Subsystem 8 - Part No SW: 6R0 959 812 B    HW: 6R0 959 812 B
   Component: J389__TSG_HR  002 0803 
   Serial number: KU0-KU004.06.0913330
   Coding: 08BC32

1 Fault Found:
01134 - Alarm Horn (H12) 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:33:55


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 5Q0-919-294.clb
   Part No SW: 1K8 919 472 C    HW: 5Q0 919 294 A
   Component: PARKHILFE 8K  H03 0480  
   Revision: --------    Serial number: 39391528804191
   Coding: 0031195151
   Shop #: WSC 30389 123 56831
   ASAM Dataset: EV_EPHVA18VW364GP00 001007
   ROD: EV_EPHVA18VW364GP00_VW32.rod
   VCID: 372BD69D7FCF6173169-8062

2 Faults Found:
1113875 - Parking Aid Indicator Lamp 
          B10FF 13 [009] - Open Circuit
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 141

12718592 - Databus 
          U1121 00 [008] - Missing Message
          [Steuerger‰t f¸r Lenks‰ulenelektronik-J527/BCM - mZAS_1 - kein Signal/keine Kommunikation]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:32:58


-------------------------------------------------------------------------------
Address 14: Susp. Elect. (J250)       Labels:. 3C0-907-376.clb
   Part No SW: 3C0 907 376 A    HW: 3C0 907 376 
   Component: DAEMPFUNGS-SG H07 0070  
   Revision: 00000000    Serial number: 31080904160002
   Coding: 000180
   Shop #: WSC 30389 123 56831
   VCID: 270B06DDAFEFF1F3869-8072

8 Faults Found:
01087 - Basic Setting Not Performed 
            000 - - - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:

01769 - Sensor for Vehicle Leveling; Front Right (G289) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:

00149 - End of Line Programming not Completed 
            000 - - - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:

00139 - Left Front Body Acceleration Sensor (G341) 
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:

00140 - Front Right Body Acceleration Sensor (G342) 
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:

00141 - Rear Body Acceleration Sensor (G343) 
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:

00774 - Level Control System Sensor; Rear Left (G76) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:

00776 - Level Control System Sensor; Left Front (G78) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
   Component: VW10Airbag01M H10 0020  
   Revision: --------    Serial number: 003GX0142TCE
   Coding: 00314D
   Shop #: WSC 01383 785 00200
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250_VW25.rod
   VCID: 4ACD9F691C3DEC9B797-801E

   Crash sensor for side airbag: driver side: 
   Serial number: 3575HRB40650BI7U48C8

   Front Passenger's Side Airbag Crash Sensor: 
   Serial number: 3585HRB405J09RECEOUJ

   Rear Side Airbag Crash Sensor (on driver's side): 
   Serial number: 3515RRB405T0BTBEF9G7

   Passenger side rear thorax airbag crash sensor: 
   Serial number: 3525RRB405R0BTBEKPFQ

2 Faults Found:
9446677 - Redundant signal path for airbag shut-off; passenger side 
          B1025 15 [137] - Open or Short to Plus
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:33:01

9445397 - Key switch for deactivation of passenger-side airbag 
          B1020 15 [137] - Open or Short to Plus
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:33:01


-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6R0 920 870 A    HW: 6R0 920 870 A
   Component: KOMBI         H04 0709  
   Serial number: 00000000000000
   Coding: 140F01
   Shop #: WSC 30389 123 56831
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04723
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW25.rod
   VCID: 3333E28D6BB78D532A1-8066

1 Fault Found:
12658432 - Function Restricted due to Missing Message(s) 
          U1111 00 [008] - -
          [Steuerger‰t f¸r Reifendruck¸berwachung: keine Kommunikation]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 3
                    Reset counter: 187
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:34:06


-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090 C
   Component: GW-K-CAN TP20 H82 0752  
   Revision: B9082001    
   Coding: 042204
   Shop #: WSC 30389 123 56831
   VCID: 688945E162713E8B4F3-803C

No fault code found.

-------------------------------------------------------------------------------
Address 20: High Beam Assist. (J844)       Labels:| 8S0-857-511.clb
   Part No SW: 7E0 857 511 G    HW: 7E0 857 511 E
   Component: FLA           H10 0003  
   Revision: AA001001    
   Coding: 0404000000000000010000
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_HighBeamAssisAU316 001004
   ROD: EV_HighBeamAssisAU316.rod
   VCID: 2E05F3F98095A0BB45F-807A

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H04 0709  
   Serial number: 00000000000000
   Coding: 000007
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8D3FE97CFD0C9B597-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2B: Steer. Col. Lock (J764)       Labels:* 5K0-905-861.clb
   Part No SW: 5K0 905 861 B    HW: 5K0 905 861 B
   Component: ELV-PQ35      H20 0240  
   Revision: 00000000    Serial number: 11000256123005
   Coding: 4900000000000000
   Shop #: WSC 31889 470 31889
   ASAM Dataset: EV_ELVMarquMPVW36X A01001
   ROD: EV_ELVMarquMPVW36X.rod
   VCID: 2F3BEEFD879FA9B34E9-807A

No fault code found.

-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr (J810)       Labels: 3C0-959-760.lbl
   Part No SW: 3C8 959 760 B    HW: 3C8 959 760 B
   Component: Sitzmemory    H02 1001  
   Revision: 00H02000    
   Coding: 000039
   Shop #: WSC 40022 666 40022
   VCID: 3431E1916E398A6B33B-8060

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation
Cannot be reached

-------------------------------------------------------------------------------
Address 3C: Lane Change        Labels: Redir Fail!
   Part No SW: 7E0 907 566 B    HW: 4L0 907 566 A
   Component: J0769 SWA MasterH13 0120  
   Revision: 00H13000    Serial number: 6PZ 009 014-07
   Coding: 0010161
   Shop #: WSC 02756 790 00000
   VCID: 2F3BEEFD8B1FA9B34E9-807A

   Subsystem 1 - Part No: 7E0 907 568 B
   Component: J0770 SWA Slave H09 0110

   Subsystem 2 - Serial number: 6PZ 009 014-27

   Subsystem 3 - Serial number: 5F31.03.1100H090003CH21982ˇ

   Subsystem 4 - Serial number: H21982ˇ

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist (J792)       Labels:| 6Rx-909-144-V2.clb
   Part No SW: 6R1 909 144 AD    HW: 6R1 909 144 E
   Component: EPS_TRW_ALow  312 3124  
   Serial number: CF3F0205
   Coding: 001F00
   Shop #: WSC 31889 470 31889
   ASAM Dataset: EV_SteerAssisUDSTRW 014026
   ROD: EV_SteerAssisUDSTRW_014.rod
   VCID: 79AF10A5095BB703A0D-802C

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System (R12)       Labels: 5K0-035-456.clb
   Part No SW: 5C6 035 456 C    HW: 5C6 035 456 C
   Component: KonzernAmp10K H08 6831  
   Revision: --------    Serial number: EAA098C0000052
   ASAM Dataset: EV_AudioVerst10KanalSTT4 001001
   ROD: EV_AudioVerst10KanalSTT4.rod
   VCID: 280905E1A271FE8B8F3-807C

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels:. 6R0-907-357.clb
   Part No SW: 6R0 907 357 C    HW: 6R0 907 357 B
   Component: AFS-ECU       005 0050  
   Revision: --------    Serial number: --------------
   Coding: 0D42000001000000
   Shop #: WSC 30389 123 56831
   ASAM Dataset: EV_HeadlRegulVWLWRCC 002006
   ROD: EV_HeadlRegulVWLWRCC.rod
   VCID: 3A2DCFA94CDD7C1BE97-806E

3 Faults Found:
5275220 - Headlight 
          C107E 54 [137] - Missing Calibration / Basic Setting
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:32:58

13705989 - Databus 
          U1123 00 [137] - Received Error Message
          [Fehlerwert im Signal NI2_Hoehe_HL]
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:32:58

13705988 - Databus 
          U1123 00 [137] - Received Error Message
          [Fehlerwert im Signal NI2_Hoehe_VL]
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:32:58


-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794)       Labels:| 5G0-035-MIB-STD2.clb
   Part No SW: 5C0 035 680 G    HW: 5C0 035 680 G
   Component: MU-S-ND-ER    H41 0478  
   Serial number: VWZAZ2W1425226
   Coding: 02620001AA00000011111103C00D0A201F0100D401200100CE
   Shop #: WSC 30389 123 56831
   ASAM Dataset: EV_MUStd4CTSAT 001022
   ROD: EV_MUStd4CTSAT_VW37.rod
   VCID: 25170CD5D563E3E3B45-8070

   Data carrier: 
   Subsystem 1 - Part No SW: V03 825 254 AD    HW: -----------
   Component: ECE DL2 22/23  --- 1810 
   Serial number: --------------------

2 Faults Found:
1556 - Internal Control Module Memory Check Sum Error 
          B2000 87 [009] - Missing Message
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:39:08

                    Voltage terminal 30: 13.1 V
                    System_Software_Error-SW_Status_Consistency: 04 01 01
                    System_Software_Error-SW_Status_Device: o

15360256 - Component Protection 
          U1101 00 [009] - Active
          [Anti-theft protection - component protection active (0xEA6100)]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:32:58

                    Voltage terminal 30: 12.9 V


-------------------------------------------------------------------------------
Address 61: Battery Regul. (J840)       Labels:. 1K0-907-534.clb
   Part No SW: 7E0 907 534     HW: 7E0 937 090 C
   Component: Batt.regelung H82 0752  
   Serial number: 4000 173171327
   Coding: 03037A5A
   Shop #: WSC 30389 123 56831
   VCID: 688945E162713E8B4F3-803C

   Subsystem 1 - Part No SW: 6C0 915 181     HW: 6C0 915 181 
   Component: J367-BDM  H08 0223 
   Serial number: 61083A44504351928092

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure (J502)       Labels: 3AA-907-273.clb
   Part No SW: 3AA 907 273 F    HW: 5Q0 907 273 
   Component: RDKBERU30     H04 0011  
   Serial number: 40000000058319
   ASAM Dataset: EV_RDKBERU30 005005
   ROD: EV_RDKBERU30_005.rod
   VCID: 372BD69D7FCF6173169-8062

No fault code found.

-------------------------------------------------------------------------------
Address 69: Trailer (J345)       Labels:. 1K0-907-383-V2.clb
   Part No SW: 1K0 907 383 F    HW: 1K0 907 383 F
   Component: Anhaenger     H09 0100  
   Revision: 3A001001    Serial number: 00008200133984
   Coding: 4100000101000000
   Shop #: WSC 30389 123 56831
   VCID: 3039ED819A21B64B573-8064

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone
Cannot be reached

-------------------------------------------------------------------------------
Address B9: Aux. Display (J285)       Labels:* 5C5-919-527.clb
   Part No SW: 1K8 919 527     HW: 1K8 919 527 
   Component: ZUSATZANZEIGE H08 0003  
   Serial number: 00000000000000
   Coding: 05
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Auxi_Disp_Unit_UDS_VDD 001010
   ROD: EV_Auxi_Disp_Unit_UDS_VDD.rod
   VCID: 75B71C952543D363C45-8020

1 Fault Found:
2097171 - Databus 
          U1123 00 [008] - Received Error Message
          [control unit for brake: please read out error memory]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 187
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:39:15


End----------(Elapsed Time: 02:21, VBatt start/end: 12.6V/13.3V)-----------
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iichel
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Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

iichel wrote: Fri Sep 16, 2022 1:34 pm DSG 02E upgrade oil cooler (OEM) 02E409061C vs 02E409061B
Image

02E409061D (left) with 02E409061C (right)
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iichel
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Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

3T0 flash light/interior light

Image

3T0947509A holder for flashlight
3T0947417F flashlight
5L6867559 cover for flashlight holder
1K0972703 T3 connector

wiring (by ciclo):

Image

1 +30g from interior lighting
2 switched GND for turning the light on
3 permanent GND for charging the flashlight

Inside of the flashlight with magnet (source unknown):
https://imgur.com/a/sqnWXwD

applications in various cars (source unknown):
https://imgur.com/a/GYvIEep
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iichel
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Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

Some piping in preparation of the DCC wiring:

Image

N90682001 endpiece 7,5mm
N10732501 piping 7,5mm 1 meter
N90680701 Y-splitter
N10732401 piping 4,5mm
N90681901 endpiece 4,5mm

With this, I hope to make the wiring a bit more resistant to all the flying stuff near the front wheels for the ride height sensors and the brake pad indicator wires.
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Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by patil »

iichel wrote: Thu Sep 29, 2022 4:34 pm 3T0 flash light/interior light

wiring (by ciclo):

Image

1 +30g from interior lighting
2 switched GND for turning the light on
3 permanent GND for charging the flashlight
Does the same wiring principle applies for MQB too? I think yes.
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iichel
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Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

Yes it will. That also uses switched grounds for lighting
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iichel
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Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

---> viewtopic.php?p=593065#p593065

That's the front brakes installed... Needs a 27mm spacer :oops:

Image

It does brake very nicely with the steel brake lines.
As soon as the adapters for the rear axle are finished, the rear brakes will be installed.
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Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by amer6R »

Those look mean! Awesome upgrade
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iichel
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Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

iichel wrote: Thu Sep 29, 2022 4:34 pm 3T0 flash light/interior light

Image
---
Done :)



Installation was fairly simple. I used a push button on the side of the glove box to make a switched GND.
When the lid is closed, the button is pushed. When the lid is opened, the button is not pushed.
With a relay, I convert the GND-when-closed to a GND-when-open and wire it all in accordance with the wiring diagram.

And I needed to modify the plastic on the inside of the dashboard a bit, to clear the flashlight
Extra pics: https://imgur.com/a/laqI0Tp
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iichel
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Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

Continuation of the DCC wiring

--> viewtopic.php?p=593493#p593493
--> viewtopic.php?p=593064#p593064

I've installed the wiring to the level sensor on the front wishbone and the brake pad wear indicator.
The wires go from the end actuator/sensor to a Y piece and into the engine bay. I still need to continue the wiring from there.

Image

Image

Image

Image

T10 DCC coupling point, near windscreen wiper

Left

Code: Select all

T10 DCC
1 shock absorber T2/1 red
2 shock absorber T2/2 black
3 brake pad wear indicator T2/1 white
4 brake pad wear indicator T2/2 white grey
5 Accelerometer T3/1 red
6 Accelerometer T3/2 blue
7 Accelerometer T3/3 white
8 Ride height sensor T4/1 yellow
9 Ride height sensor T4/2 green
10 Ride height sensor T4/3 black
Right

Code: Select all

T10 DCC
1 shock absorber T2/1 black/grey
2 shock absorber T2/2 black
3 brake pad wear indicator T2/1 red
4 brake pad wear indicator T2/2 black
5 Accelerometer T3/1 yellow
6 Accelerometer T3/2 green
7 Accelerometer T3/3 black
8 Ride height sensor T4/1 red
9 Ride height sensor T4/2 blue
10 Ride height sensor T4/3 white
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iichel
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Re: iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

Continuation of DCC wiring and sensor install

--> viewtopic.php?p=593594#p593594

This is the connector to the front shock absorber 6C0972483 with rubber cap 6C0971841

Image

Resistance is OK!

Image

Wiring from the acceleration sensor and shock absorber joins the wiring of the height sensor and brake pad wear indicator...
You can see the T10 coupling point just below the gas spring.

Image

The same wiring on the other side. You can see the T10 coupling point in the background.

Image

.. under strict supervision

Image

Wiring length is always a guess :mrgreen:

Image

The big wiring loom (2x height sensor, 2x accelerometer, 2x shock absorber) enters the cabin in the OEM hole below the windscreen wiper.

T10 DCC coupling point, near windscreen wiper, 'inside'':

Left

Code: Select all

T10 DCC
1 shock absorber T2/1 red
2 shock absorber T2/2 black
3 brake pad wear indicator T2/1 white
4 brake pad wear indicator T2/2 white grey
5 Accelerometer T3/1 red/blue
6 Accelerometer T3/2 green/blue
7 Accelerometer T3/3 white/blue
8 Ride height sensor T4/1 red
9 Ride height sensor T4/2 green
10 Ride height sensor T4/3 white
Right

Code: Select all

T10 DCC
1 shock absorber T2/1 black/grey
2 shock absorber T2/2 black
3 brake pad wear indicator T2/1 white
4 brake pad wear indicator T2/2 white/grey
5 Accelerometer T3/1 black
6 Accelerometer T3/2 yellow
7 Accelerometer T3/3 green
8 Ride height sensor T4/1 red
9 Ride height sensor T4/2 white
10 Ride height sensor T4/3 blue
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