Retrofitting OEM Xenon on a POLO 6R BlueMotion.

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ciclo
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Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by ciclo »

This topic is solely and exclusively for Polo 6R BlueMotion with BCM 6R0 937 088, 6R0 937 088 B, 6R0 937 088 D, 6R0 937 088 F or highest 7H0 937 090...
Non bluemotion. :arrow: BCM Max
Without leveling and cleaning systems, but I want to remember that these two systems are mandatory.

What do you need?
- Original xenon headlights.
- Adapter harness with connectors 10-pin to 14-pin.
- VCDS

Is it necessary to add diodes o capacitors to the adapter harness?
No. With BCM of BlueMotion is not necessary to add diodes or capacitors.

Is it possible to run all the lights as from factory?
Yes. Including Authentic daytime running lights and static cornering lights.
Authentic DRLs: with light switch "0" only works xenon LEDs, no rear parking lights.

Installation
Removing headlight H4
http://workshop-manuals.com/volkswagen/ ... headlight/
Removing headlight H7
http://workshop-manuals.com/volkswagen/ ... headlight/
Installing headlight with gas discharge bulbs
http://workshop-manuals.com/volkswagen/ ... headlight/
Adjusting headlight

- I recommend to make the adjustment in a workshop that have headlights testing unit.

Image

1 - Height adjustment
2 - Lateral adjustment
– Turn height adjustment screw -1- until setting is correct.
Note
In some markets, the adjustment bolt for lateral adjustment is -2- encapsulated. Lateral adjustment is not permissible here.
– Turn lateral adjustment screw -2- until setting is correct.

Electric installation to make everything work properly
... coming soon

VCDS

After that: http://www.uk-polos.net/view ... 19#p492319
Encode the following bytes.
Address 09: Cent. Elect. (J519)
Byte11 91 HEX. Binary: 10010001
Byte16 5A HEX. Binary: 01011010
Byte18 67 HEX. Binary: 01100111
Byte19 2F HEX. Binary: 00101111
Byte21 05 HEX. Binary: 00000101

Links recommended by other users to buy the parts
...
Last edited by ciclo on Fri Apr 29, 2016 4:15 pm, edited 11 times in total.
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iichel
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Re: Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by iichel »

The user with an i is waiting for a spanish guy to send 2 cables with the MCP female connectors :p but I heard he made some progress in writing the text and photos!
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Re: Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by ciclo »

First thing tomorrow I am sending the wires you need. :lol:
But you have to tell me the shipping address. (By email)
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Re: Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by Mart!n-GTI-DK »

ciclo wrote:First thing tomorrow I am sending the wires you need. :lol:
But you have to tell me the shipping address. (By email)
Address? Where you're shipping you don't need addresses. :lol: :mrgreen: :lol:
Image
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iichel
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Re: Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by iichel »

Image

HIT IT
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ciclo
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Re: Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by ciclo »

Image

Thank you guys, every day I'm learning a little more...and I think this is the best way. :)
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Re: Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by blackpolobm »

Hi ciclo, I posted my autoscan but my topic is gone for some reason because I edited it.
Did you see my autoscan en found the problem what I had with my LED lights?
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Re: Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by ciclo »

Yes, but I had no time to copy:
However, do the following (as iichel said):

Address 09: Cent. Elect. (J519)
Change byte11 to 91
Change byte18 to 67

Tell us the results.
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Re: Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by blackpolobm »

Here is my autoscan. Sorry forr my reactions all over the forum. I have no option yet to PM you and my topic dissapeared. :D

Sunday,15,March,2015,15:10:48:62939
VCDS -- Windows Based VAG/VAS Emulator
VCDS Version: 12.12.0.0
Data version: 20130910


VIN: WVWZZZ6RZBY236425 License Plate:



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 6R (6R0)
Scan: 01 03 08 09 15 17 19 25 37 44 56 61

VIN: WVWZZZ6RZBY236425

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
37-Navigation -- Status: Malfunction 0010
44-Steering Assist -- Status: OK 0000
56-Radio -- Status: OK 0000
61-Battery Regul. -- Status: OK 0000

-------------------------------------------------------------------------------
Address 01: Engine (J0000-CFWA) Labels: 03P-906-021-CFW.clb
Part No SW: 03P 906 021 B HW: 03P 907 425
Component: R3 1.2 DCM3.7 H06 8510
Revision: 12005001 Serial number:
Coding: 00114014032401080000
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_ECM12TDI03103P906021B 001026
ROD: EV_ECM12TDI03103P906021B_VW25.rod
VCID: 275D1D175E18CF26F59-8072

No fault code found.
Readiness: 0000 0000

-------------------------------------------------------------------------------
Address 03: ABS Brakes Labels: 6R0-907-37x-ESP82.clb
Part No SW: 6R0 907 379 AK HW: 6R0 907 379 AF
Component: ESP8.2i front H05 0001
Coding: 210224E3417000B8842924E482D600521300
Shop #: WSC 00788 648 00255
VCID: 871DFD9732D86F26559-80D2

No Faults Found
or DTCs not supported by controller
or a communication error occurred

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301) Labels: 6R0-820-045.clb
Part No SW: 6R0 820 045 G HW: 6R0 820 045 G
Component: Man AC 02 0101
Revision: 0002S 02
VCID: 326BFC436DDABA8E527-8067

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels: 6R0-937-08x-09.clb
Part No SW: 6R0 937 088 D HW: 6R0 937 088
Component: BCM PQ25 Re4 H46 0322
Revision: BU046001 Serial number: 0379 036110912
Coding: 3CB02BBF08A1000000280DB07E2B0CD0DF8065FF7E860441A00000000000
Shop #: WSC 12469 483 00190
VCID: 3F8DA577AE8867E6AD9-806A

Subsystem 1 - Part No SW: 6R0 959 801 AB HW: 6R0 959 801 AB Labels: 6R0-959-801.CLB
Component: J386__TSG_FT 007 1611
Coding: 58BC30

Subsystem 2 - Part No SW: 6R0 959 802 AD HW: 6R0 959 802 AD Labels: 6R0-959-802.CLB
Component: J387__TSG_BT 007 1611
Coding: 48BC30

Subsystem 3 - Part No SW: 5K0 959 542 A HW: 5K0 959 542 A
Component: E221__MFL-TAS H07 0013
Coding: 820000

2 Faults Found:
03431 - Activation of Left Parking Light
007 - Short to Ground - Intermittent
Freeze Frame:
Fault Status: 00100111
Fault Priority: 2
Fault Frequency: 1
Reset counter: 108
Mileage: 109653 km
Time Indication: 0
Date: 2046.14.14
Time: 15:02:21

03432 - Activation of Right Parking Light
007 - Short to Ground - Intermittent
Freeze Frame:
Fault Status: 00100111
Fault Priority: 2
Fault Frequency: 1
Reset counter: 108
Mileage: 109653 km
Time Indication: 0
Date: 2046.14.14
Time: 15:02:21


-------------------------------------------------------------------------------
Address 15: Airbags (J234) Labels: 5K0-959-655.clb
Part No SW: 6R0 959 655 K HW: 6R0 959 655 K
Component: VW10Airbag01M H09 0020
Revision: -------- Serial number: 003GX00FAA01
Coding: 00314D
Shop #: WSC 00788 648 00255
ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
ROD: EV_AirbaVW10BPAVW250_VW24.rod
VCID: 4A9B84A3ED4AD24E0A7-801F

Crash sensor for side airbag; driver side:
Serial number: 3575HRB405P0ATOCB07U

Crash sensor for side airbag; passenger side:
Serial number: 3585HRB405P0ATOCDP08

Crash sensor for side airbag; rear driver side:
Serial number: 3515RRB4057058P0D9E/

Crash sensor for side airbag; rear passenger side:
Serial number: 3525RRB4059058P0896U

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285) Labels: 5K0-920-xxx-17.clb
Part No SW: 6R0 920 861 F HW: 6R0 920 861 F
Component: KOMBI H05 0114
Serial number: 00000004611944
Coding: 140A00
Shop #: WSC 00788 648 00255
ASAM Dataset: EV_DashBoardUDSJCIPQ25 A01013
ROD: EV_DashBoardUDSJCIPQ25_VN81.rod
VCID: 387FCE6B83A650DE6C3-806D

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533) Labels: 6R0-907-530-V2.clb
Part No SW: 6R0 907 530 C HW: 1K0 907 951
Component: J533 Gateway H38 0025
Revision: H38 Serial number: 300111F2003523
Coding: 2500C2
Shop #: WSC 00000 000 00000
VCID: 3365F94792C0B386591-8066

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J285) Labels: 5K0-920-xxx-25.clb
Part No SW: 6R0 920 861 F HW: 6R0 920 861 F
Component: IMMO H05 0012
Serial number:
ASAM Dataset: EV_ImmobUDSJCIPQ25 A01001
ROD: EV_ImmobUDSJCIPQ25_SK25.rod
VCID: 387FCE6B83A650DE6C3-806D

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation (J794) Labels: 3C0-035-270.clb
Part No SW: 3C0 035 270 B HW: 3C0 035 270
Component: RNS310 H19 0357
Revision: 11000000 Serial number: VWZ1Z2L7244806
Coding: 000004010200000100000000
Shop #: WSC 00788 648 00255
ASAM Dataset: VW_RNS310 A02007
ROD: EV_VWRNS310UDS.rod
VCID: 19392BEF186C69D673D-804C

3 Faults Found:
1048595 - Rear Left Bass Speaker
B1065 13 [009] - Open Circuit
Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 5
Fault Frequency: 3
Reset counter: 68
Mileage: 93724 km
Date: 2038.14.13
Time: 10:23:50

1048596 - Rear Right Bass Speaker
B1067 13 [009] - Open Circuit
Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 5
Fault Frequency: 3
Reset counter: 68
Mileage: 93724 km
Date: 2038.14.13
Time: 10:23:50

1048632 - Antenna 1 for Radio
B1119 13 [009] - Open Circuit
Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 5
Fault Frequency: 1
Reset counter: 67
Mileage: 93724 km
Date: 2038.14.13
Time: 10:23:56


-------------------------------------------------------------------------------
Address 44: Steering Assist Labels: 6Q0-423-156.clb
Part No: 6R0 423 156 B
Component: LenkhilfeTRW V277
Coding: 11230
Shop #: WSC 00788
VCID: 2F6DF537EAE897663D9-807A

No fault code found.

-------------------------------------------------------------------------------
Address 61: Battery Regul. (J840) Labels: 1K0-907-534.clb
Part No SW: 6R0 907 534 HW: 1K0 907 951
Component: Batt.regelung H38 0025
Serial number: 300111F2003523
Coding: 030B1A5A
Shop #: WSC 00000 000 00000
VCID: F4E7BA5B574E74BE00B-80A1

Subsystem 1 - Part No SW: 6R0 915 181 B HW: 6R0 915 181
Component: J367-BDM H07 0150

No fault code found.

End ---------------------------------------------------------------------
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iichel
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Re: Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by iichel »

3CB02BBF08A1000000280D917E2B0CD0DF8067FF7E860441A00000000000
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ciclo
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Re: Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by ciclo »

New coding:
3CB02BBF08A1000000280D917E2B0CD0DF8067FF7E860441A00000000000

Copy and paste as indicated in point 20 of this tutorial.
https://drive.google.com/file/d/0B2nv91 ... E1bk0/edit

ImageI repeated like a parrot, sorry ... :P
Last edited by ciclo on Mon Mar 16, 2015 5:58 am, edited 1 time in total.
blackpolobm
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Re: Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by blackpolobm »

You guys are amazing. I am going to change it tomorrow and I will let you know abou the results.

Many many thanks!!
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iichel
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Re: Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by iichel »

I heard that it works :) blackpolobm is cruising around fully lighted again
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Re: Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by ciclo »

Excellent!
iichel, I hope you get the wires soon for a complete electrical installation. :wink:
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Re: Retrofitting OEM Xenon on a POLO 6R BlueMotion.

Post by blackpolobm »

Unfortunately it the lights worked just for a few minutes and than had the same problem again.
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