Benzinkopf's 2012 VW POLO 6R MK5 1.2TSI 105HP DSG

[benzinkopf]

hi everyone
need help.
how actually i can remove the pins from this 14pin connector 1J0973737?


Normally there must be slide lock in between. but from this connector, i cant find ways to pull the pins out.


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[benzinkopf]

hi everyone
need help.
how actually i can remove the pins from this 14pin connector 1J0973737?


Normally there must be slide lock in between. but from this connector, i cant find ways to pull the pins out.


Sent from my iPhone using Tapatalk

ok.found out. everything with purple in color must be able to slide out. [emoji23]


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[iichel]

Benzinkopf, I just had a brainfart. And a long story.

Here in Europe, winter is coming fast. Brace yourself.
There is a big interest in the CH/LH and auto light wirings in the Netherlands and Switzerland. But many people don't have the RLS.
The best and nicest option is definitely changing the windscreen to accommodate the sensor and the automatic dimming interior mirror.

Some people with an early 2010 Polo 6R and climatronic are lucky, since it has the humidity sensor built in.
Many others with the normal mirror are not so lucky.

However it is possible to buy the bracket separately to hold the sensor.
Could a 3D printer make a nice cover? Then one can glue the RLS onto the windscreen, i.e.behind the mirror, and cover it with a custom cover for the backside of the RLS and the wiring.

[benzinkopf]

Benzinkopf, I just had a brainfart. And a long story.

Here in Europe, winter is coming fast. Brace yourself.
There is a big interest in the CH/LH and auto light wirings in the Netherlands and Switzerland. But many people don't have the RLS.
The best and nicest option is definitely changing the windscreen to accommodate the sensor and the automatic dimming interior mirror.

Some people with an early 2010 Polo 6R and climatronic are lucky, since it has the humidity sensor built in.
Many others with the normal mirror are not so lucky.

However it is possible to buy the bracket separately to hold the sensor.
Could a 3D printer make a nice cover? Then one can glue the RLS onto the windscreen, i.e.behind the mirror, and cover it with a custom cover for the backside of the RLS and the wiring.

Interestingly. Actually i cant find the right parts for my RLS wiring cover because I bought the rear view mirror + the 2 piece cover for the mirror hinge and RLS. so I made the simple part to cover the wiring to the roof.

It’s definitely possible with 3Dprinting. But there’s always quite postprocessing job to make it looks good from outside because the layer printing will not straight away give you the smooth surface. lots of sanding and touchups needed. Thats why i prefer using the printed parts for something behind the eyes, such brackets etc.

But again. its not impossible. If the size of parts that you have in mind is not that big. of course its do-able. with 3Dprinting hub all over the world now, its a matter of making the data and distribute or send for printing online and ship to the ones who wants it.


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[benzinkopf]

I managed to install the bixenon headlights with a lot of stupid stuffs happened but end up its all alright except for AFS installation which can’t be done yet as I missed the need of special brake line bracket 6R0612405.

a) Wiring bought in EU is made for LHD model. So after first installation, my parking light led, cornering light all in opposite way. I have to switch back the wiring at bcm

b) I really thought the bixenon headlights use the same signal bulbs as H7 model. Apparently not! So I have to go and find the specific turn signal PSY24W after ive done the installation.

c) I took the old H7 bulb from my old headlights for the cornering light function. I’m not sure if its the bulb performance really that bad or the cornering lights distribution is not as expected?

d) As I already installed bcm max and auto lights system from Ciclo, I had to take out the foglight wire pin 3 from ciclo’s red coupling for a direct fused installation SB54. Unfortunately, i took out the wrong wire (pin 2) and i almost fried the headlight switch. After that happen, the light switch seems to be dead and i dont have any lights. After dismantling the switch apart, and managed to clean all the sparked area etc, it all goes back to normal. lucky me. [emoji23]

Heres the latest Autoscan for BCM

Wednesday,27,December,2017,21:05:11:15298
VCDS Version: 17.8.1.0 (x64)
Data version: 20171130 DS276.6
www.Ross-Tech.com

VIN: WVWZZZ6RZCUBENZIN License Plate: KOPF
Mileage: 223790km Repair Order: Xenon Installed
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------
Chassis Type: 6R-VW25 (7E0)
Scan: 01 02 03 04 08 09 10 15 17 19 25 2E 44 56 77 0B

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2E-Media Player 3 -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
56-Radio -- Status: OK 0000
77-Telephone -- Status: OK 0000
-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels:. 7E0-937-BCM-V1.clb
Part No SW: 7E0 937 090 B HW: 7E0 937 090
Component: BCM PQ25 Max4 H81 0744
Revision: B9081001 Serial number: 0982 259161638
Coding: 3CB02BB848A10E0013380EB17CEB9ED9D0C0673F600538D0200000030800
Shop #: WSC 12345 123 12345
VCID: 2A510D8845C4EB16EF-807E



But just a question, since now my fog lights is directly control via the switch (not bcm) is that means i will no longer have the coding for fog light functionalities? e.g. the foglight on while reverse?

[benzinkopf]

VIN: WVWZZZ6RZCUBENZIN License Plate: BENZINKOPF
Mileage: 225080km Repair Order: 180115


Chassis Type: 6R-VW25 (7E0)
Scan: 01 02 03 04 08 09 10 15 17 19 25 2E 44 55 56 77 0B

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2E-Media Player 3 -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
77-Telephone -- Status: OK 0000

-------------------------------------------------------------------------------
Address 01: Engine (J623-CBZB) Labels:. 03F-906-070-CBZ.clb
Part No SW: 03F 906 070 HF HW: 03F 907 309 J
Component: SIMOS10.22H03 2698
Revision: --H03--- Serial number:
Coding: 002500F6202400080000
Shop #: WSC 31414 790 50316
ASAM Dataset: EV_ECM12TFS02103F906070HF 004004
ROD: EV_ECM12TFS02103F906070FP.rod
VCID: 6DDBC694BCAA3C2E4A-8038

No fault code found.
Readiness: 0000 0000

-------------------------------------------------------------------------------
Address 02: Auto Trans Labels: 0AM-927-769.clb
Part No SW: 0AM 300 060 G HW: 0AM 927 769 D
Component: GSG DSG AG7 431 5270
Revision: 00043014 Serial number: CU501411296648
Coding: 0000020
Shop #: WSC 25802 001 1048576
VCID: 2E590198BA2C873633-50E6

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104) Labels:. 6R0-907-37x-ESP82.clb
Part No SW: 6R0 907 379 AK HW: 6R0 907 379 AF
Component: ESP8.2i front H05 0001
Revision: --------
Coding: 230228E3416E00B4C42C14E382D800801700
Shop #: WSC 31414 790 31414
VCID: 0717943CB216F67ED0-8052

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301) Labels: None
Part No SW: 6R0 820 045 G HW: 6R0 820 045 G
Component: Man AC 02 0101
Revision: 0002S 02
VCID: 326115E86D14A3D657-8066

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels:. 7E0-937-BCM-V1.clb
Part No SW: 7E0 937 090 B HW: 7E0 937 090
Component: BCM PQ25 Max4 H81 0744
Revision: B9081001 Serial number: 0982 259161638
Coding: 3CB02BB848A10E0013380EB17CEB9ED9D0C0673F600538D0200000030800
Shop #: WSC 12345 123 12345
VCID: 2A510D8845C4EB16EF-807E

Subsystem 1 - Part No: 1K0 955 559 AH Labels: 1K0-955-559-AG.CLB
Component: RLS 180812 05 54 0403
Coding: 06302D

Subsystem 2 - Part No SW: 6R0 959 802 AB HW: 6R0 959 802 AB Labels: 6R0-959-802.CLB
Component: J386__TSG_FT 008 1611
Serial number: KU0KU030061100013270
Coding: 18BC30

Subsystem 3 - Part No SW: 6R0 959 801 AD HW: 6R0 959 801 AD Labels: 6R0-959-801.CLB
Component: J387__TSG_BT 008 1611
Serial number: KU0KU001071100011802
Coding: 08BC30

Subsystem 4 - Part No: 1K8 951 171 A
Component: DWA-Sensor 00 001 0103
Coding: 000000

Subsystem 5 - Part No: 1K8 951 171 A
Component: DWA-Sensor 00 001 0103
Coding: 000000

Subsystem 6 - Part No SW: 5K0 959 542 B HW: 5K0 959 542 B
Component: E221__MFL-TAS H30 0032
Serial number: 0122863
Coding: 830000

Subsystem 7 - Part No SW: 6R0 959 811 G HW: 6R0 959 811 G
Component: J388__TSG_HL 008 1611
Serial number: KU0KU030061100015373
Coding: 08BC32

Subsystem 8 - Part No SW: 6R0 959 812 G HW: 6R0 959 812 G
Component: J389__TSG_HR 008 1611
Serial number: KU0KU001071100015810
Coding: 08BC32

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446) Labels:| 6R0-919-475.clb
Part No SW: 6R0 919 475 B HW: 7E0 919 475
Component: PARKHILFE 4K H11 0012
Revision: -------- Serial number: 47301119600512
Coding: 108101
Shop #: WSC 31414 790 50316
ASAM Dataset: EV_VW250ParkiAssis2 S01008
ROD: EV_VW250ParkiAssis2.rod
VCID: 3D7B36D4AC4A6CAEBA-8068

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234) Labels:| 5K0-959-655.clb
Part No SW: 6R0 959 655 K HW: 6R0 959 655 K
Component: VW10Airbag027 H09 0020
Revision: -------- Serial number: 003GX00RY8XP
Coding: 003237
Shop #: WSC 31414 790 31414
ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
ROD: EV_AirbaVW10BPAVW250_VW25.rod
VCID: 4A916D08ED84CB160F-801E

Crash sensor for side airbag: driver side:
Serial number: 3575HRB405H0IRE2COP8

Crash sensor for side airbag: front passenger side:
Serial number: 3585HRB405J0ISD6C8T3

Crash sensor for side airbag: rear: driver side:
Serial number: 3515RRB405J0LMIQ6PBL

Crash sensor for side airbag: rear: passenger side:
Serial number: 3525RRB405H0LMIQCGRX

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285) Labels:| 5K0-920-xxx-17.clb
Part No SW: 6RD 920 870 A HW: 6RD 920 870 A
Component: KOMBI H05 0805
Serial number: 00000000000000
Coding: 140C01
Shop #: WSC 43155 842 00000
ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04727
ROD: EV_Kombi_UDS_VDD_RM09_A04_VW25.rod
VCID: 4797543CFE96367E10-8012

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533) Labels:. 7E0-909-901.clb
Part No SW: 7E0 909 901 HW: 7E0 937 090
Component: GW-K-CAN TP20 H81 0744
Revision: B9081001
Coding: 002300
Shop #: WSC 12345 123 12345
VCID: 68D5B7809B48190639-803C

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334) Labels:| 5K0-920-xxx-25.clb
Part No SW: 5K0 953 234 HW: 5K0 953 234
Component: IMMO H05 0805
Serial number: 00000000000000
Coding: 000000
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
VCID: 6AD1CD888D442B162F-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650) Labels:. 5N0-035-342.lbl
Part No SW: 5N0 035 342 E HW: 5N0 035 342 E
Component: SG EXT.PLAYER H13 0240
Revision: A1001003 Serial number: 7660415697
Coding: 010000
Shop #: WSC 31414 790 31414
VCID: 2953F28440C2E00EE6-807C

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist Labels: 6Q0-423-156.clb
Part No: 6R0 423 156 B
Component: LenkhilfeTRW V277
Coding: 11230
Shop #: WSC 31414
VCID: 2F671C9CEA268E3E38-807A

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range (J431) Labels:. 6R0-907-357.clb
Part No SW: 6R0 907 357 HW: 6R0 907 357
Component: LWR-ECU H02 0070
Revision: -------- Serial number: --------------
Coding: 0312000000000000
Shop #: WSC 12345 123 12345
ASAM Dataset: EV_HeadlRegulVWLWRPt 001004
ROD: EV_HeadlRegulVWLWRPt_VW25.rod
VCID: 77F7E4FCCEF686FEA0-8022

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J0503) Labels:. 5M0-035-1xx-56.clb
Part No SW: 5K0 035 190 B HW: 5K0 035 190 B
Component: Radio RCD510 005 0236
Revision: 00000001 Serial number: VWZ1Z3N1941321
Coding: 09000401020001
Shop #: WSC 43038 123 12345
VCID: 244DE3B027E03D66D5-8070

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone (J412) Labels:| 7P6-035-730.clb
Part No SW: 7P6 035 730 K HW: 7P6 035 730 K
Component: TELEFON H15 3200
Revision: 1B001001 Serial number: 00007663752927
Coding: 0A10000000010110
Shop #: WSC 43038 123 12345
ASAM Dataset: EV_UHVNA 002720
ROD: EV_UHVNA_002.rod
VCID: 3A713DC8BD645B969F-806E

No fault code found.

End-------------------------(Elapsed Time: 03:31)--------------------------

[ciclo]

But just a question, since now my fog lights is directly control via the switch (not bcm) is that means i will no longer have the coding for fog light functionalities? e.g. the foglight on while reverse?

Once you have tested (multiple times) that my wiring looms for your BCM max, Light Assist and Automatic Lights are made for bomb tests ... OMG!!!...
... the fog lights ON while reverse never was possible in Polo 6R.

However, Static cornering lights ON while reverse are in different places, in fog lamp or Bixenon headlight in additional lamp.

A lamp can perform several functions depending on how it is managed.
Typical example: parking lights and side lights through the same bulb.

[benzinkopf]

just updated my bcm code
Address 09: Cent. Elect. (J519) Labels:. 7E0-937-BCM-V1.clb
Part No SW: 7E0 937 090 B HW: 7E0 937 090
Component: BCM PQ25 Max4 H81 0744
Revision: B9081001 Serial number: 0982 259161638
Coding: 3CB02FBF48A10E0013380F917CEB9ED9DAC0672F600D30D0200000130800
Shop #: WSC 12345 123 12345
VCID: 2A510D8845C4EB16EF-807E

and Headlight Range

Address 55: Headlight Range (J431) Labels:. 6R0-907-357.clb
Part No SW: 6R0 907 357 HW: 6R0 907 357
Component: LWR-ECU H02 0070
Revision: -------- Serial number: --------------
Coding: 0316000001000000
Shop #: WSC 12345 123 12345
ASAM Dataset: EV_HeadlRegulVWLWRPt 001004
ROD: EV_HeadlRegulVWLWRPt_VW25.rod
VCID: 77F7E4FCCEF686FEA0-8022

No fault code found.

[benzinkopf]

But just a question, since now my fog lights is directly control via the switch (not bcm) is that means i will no longer have the coding for fog light functionalities? e.g. the foglight on while reverse?

Once you have tested (multiple times) that my wiring looms for your BCM max, Light Assist and Automatic Lights are made for bomb tests ... OMG!!!...
... the fog lights ON while reverse never was possible in Polo 6R.

However, Static cornering lights ON while reverse are in different places, in fog lamp or Bixenon headlight in additional lamp.

A lamp can perform several functions depending on how it is managed.
Typical example: parking lights and side lights through the same bulb.

Haha. how stupid i am. thanks ciclo for the reply! now my reverse front light is the static cornering light!!! how cool.


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[ciclo]

Subsystem 1 - Part No: 1K0 955 559 AH Labels: 1K0-955-559-AG.CLB
Component: RLS 180812 05 54 0403
Coding: 06302D

New coding 07302D

As for the AFS module it is strange that you can't change the value of Byte0, have you tried to do it with engine OFF?

[benzinkopf]

Subsystem 1 - Part No: 1K0 955 559 AH Labels: 1K0-955-559-AG.CLB
Component: RLS 180812 05 54 0403
Coding: 06302D

New coding 07302D

As for the AFS module it is strange that you can't change the value of Byte0, have you tried to do it with engine OFF?

nope. i always tested to code with ignition ON only. not sure why.


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[benzinkopf]

Okeh. I’m out of the idea how to solve the Byte 0 code in AFS module. With or Without Engine On, the code still rejected when i tried changing from 03(Notsure) to 01(Polo) in Byte0.

anybody knows what car is that under 03?

In term of wiring, i think it shud be all correct and i didnt have any error. CAN wires taken from isolated CAN wires from IC as I installed BCM Max with Ciclo’s wiring.

I’ve reset VCDS config file to resetup the WSC and Importer codes. all without luck changing just the Byte 0.

Appreciate any further testing or help. thank you.

Oh btw. I already dismantled the sensor and adjust the leveling “manually” and it is all working from the sensor point of view.

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[benzinkopf]

Update: The seller of the afs unit just confirmed back that its not from polo 6R. Its from a Beetle. Hence the 03 code. So yeah. probably the parameters inside fixed for beetle. need to flash the software.


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[ciclo]

Yes, seems it's from a VW Beetle.
You can check it here http://forums.fourtitude.com/showthread ... p=84142231
... and other places.

[benzinkopf]

Yes, seems it's from a VW Beetle.
You can check it here http://forums.fourtitude.com/showthread ... p=84142231
... and other places.

Based on simple search, the wheel based difference between the new beetle and polo is around 67mm. considering the system is reading with such parameters, the height adjustment calculation will be 2.8% off. so to speak for 1 degree aiming, it will go 1.03 degree or 0.97 degree instead. [emoji848]

maybe i can adjust the offset value in the adaptation for now.


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