Aux belt tensioner removal

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dantheram
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Aux belt tensioner removal

Post by dantheram »

Has anybody got a clue? I've locked it up with a pin so it can be unscrewed but how the hell do I get hold of it to turn it? Any help much appreciated as I'm stuck with my car in bits :twisted:
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alexperkins
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Re: Aux belt tensioner removal

Post by alexperkins »

Unlock it to start with

All you do is turn the bolt anti clockwise and it'll undo. Simple as that

When refitting, tighten till the tensioner engages then a quarter turn more
dantheram
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Re: Aux belt tensioner removal

Post by dantheram »

alexperkins wrote:Unlock it to start with

All you do is turn the bolt anti clockwise and it'll undo. Simple as that

When refitting, tighten till the tensioner engages then a quarter turn more
I'm on about taking the whole tensioner out not just the pulley on the end. I think there is a bolt behind the alternator so I guess you'd take that off then you'd be able to get it out.
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alexperkins
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Re: Aux belt tensioner removal

Post by alexperkins »

Oh yes. There is a bolt. It's accessible without removing the alternator from memory
dantheram
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Re: Aux belt tensioner removal

Post by dantheram »

alexperkins wrote:Oh yes. There is a bolt. It's accessible without removing the alternator from memory
I don't know how you'd get it off without shifting the alternator. Is there a diagram knocking around?
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Re: Aux belt tensioner removal

Post by alexperkins »

http://workshop-manuals.com/volkswagen/ ... cles_05.99?/

Thats a diagram

There is talk of this in another thread somewhere as I remember reading it. Mightve been by 937carrerra
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937carrera
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Re: Aux belt tensioner removal

Post by 937carrera »

Is this the thread you were thinking of ?

http://www.uk-polos.net/view ... =7&t=61854
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alexperkins
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Re: Aux belt tensioner removal

Post by alexperkins »

It is indeed. Spot on buddy 8)
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Re: Aux belt tensioner removal

Post by dantheram »

Thanks for the help guys - consensus seems to be shifting the alternator and the bracket to which it mounts.

Back to the tensioner pulley - i'm 100% sure my actual tensioner is fine, the force its exerting is good and the belt is tensioned correctly as a result.

What is fooked is the pulley, unfortunately you have to buy the whole tensioner, so my plan is to just swap out the pulleys (largely to save the work on taking off the alternator bracket)

Idiot question, just to be sure! when you come to put the new pulley on the bolt tightens and then the tensioner engages, turning clockwise until it hits its limit. AFTER this point, do continue to apply pressure to the bolt for a quarter turn (as you say Alex)? Just want to be sure.
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alexperkins
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Re: Aux belt tensioner removal

Post by alexperkins »

Correct Dan
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Re: Aux belt tensioner removal

Post by dantheram »

alexperkins wrote:Correct Dan
cheers - im having a s**t at the moment so last thing i need is to over force the bolt if it doesnt go.
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Re: Aux belt tensioner removal

Post by alexperkins »

dantheram
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Re: Aux belt tensioner removal

Post by dantheram »

alexperkins wrote:http://www.ebay.co.uk/sch/i.html?_from= ... F&_sacat=0

The pulley is available seperately

top man - wanted one ASAP so never looked online.
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