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Aux belt tensioner removal
Posted: Sun Nov 02, 2014 1:30 pm
by dantheram
Has anybody got a clue? I've locked it up with a pin so it can be unscrewed but how the hell do I get hold of it to turn it? Any help much appreciated as I'm stuck with my car in bits

Re: Aux belt tensioner removal
Posted: Sun Nov 02, 2014 10:43 pm
by alexperkins
Unlock it to start with
All you do is turn the bolt anti clockwise and it'll undo. Simple as that
When refitting, tighten till the tensioner engages then a quarter turn more
Re: Aux belt tensioner removal
Posted: Tue Nov 04, 2014 5:04 pm
by dantheram
alexperkins wrote:Unlock it to start with
All you do is turn the bolt anti clockwise and it'll undo. Simple as that
When refitting, tighten till the tensioner engages then a quarter turn more
I'm on about taking the whole tensioner out not just the pulley on the end. I think there is a bolt behind the alternator so I guess you'd take that off then you'd be able to get it out.
Re: Aux belt tensioner removal
Posted: Tue Nov 04, 2014 5:24 pm
by alexperkins
Oh yes. There is a bolt. It's accessible without removing the alternator from memory
Re: Aux belt tensioner removal
Posted: Tue Nov 04, 2014 5:37 pm
by dantheram
alexperkins wrote:Oh yes. There is a bolt. It's accessible without removing the alternator from memory
I don't know how you'd get it off without shifting the alternator. Is there a diagram knocking around?
Re: Aux belt tensioner removal
Posted: Tue Nov 04, 2014 8:16 pm
by alexperkins
http://workshop-manuals.com/volkswagen/ ... cles_05.99?/
Thats a diagram
There is talk of this in another thread somewhere as I remember reading it. Mightve been by 937carrerra
Re: Aux belt tensioner removal
Posted: Tue Nov 04, 2014 10:29 pm
by 937carrera
Re: Aux belt tensioner removal
Posted: Tue Nov 04, 2014 10:30 pm
by alexperkins
It is indeed. Spot on buddy

Re: Aux belt tensioner removal
Posted: Wed Nov 05, 2014 10:22 am
by dantheram
Thanks for the help guys - consensus seems to be shifting the alternator and the bracket to which it mounts.
Back to the tensioner pulley - i'm 100% sure my actual tensioner is fine, the force its exerting is good and the belt is tensioned correctly as a result.
What is fooked is the pulley, unfortunately you have to buy the whole tensioner, so my plan is to just swap out the pulleys (largely to save the work on taking off the alternator bracket)
Idiot question, just to be sure! when you come to put the new pulley on the bolt tightens and then the tensioner engages, turning clockwise until it hits its limit. AFTER this point, do continue to apply pressure to the bolt for a quarter turn (as you say Alex)? Just want to be sure.
Re: Aux belt tensioner removal
Posted: Wed Nov 05, 2014 10:24 am
by alexperkins
Correct Dan
Re: Aux belt tensioner removal
Posted: Wed Nov 05, 2014 10:40 am
by dantheram
alexperkins wrote:Correct Dan
cheers - im having a s**t at the moment so last thing i need is to over force the bolt if it doesnt go.
Re: Aux belt tensioner removal
Posted: Wed Nov 05, 2014 10:45 am
by alexperkins
Re: Aux belt tensioner removal
Posted: Wed Nov 05, 2014 11:09 am
by dantheram
top man - wanted one ASAP so never looked online.