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Rebuilding a CAT N 9N3 Polo

Posted: Tue Feb 01, 2022 1:15 am
by POLOZ
Hi Guys,

I am currently in the process of rebuilding the front end of a 2008 VW Polo.

However I am stuck on two things

- The impact of the crash was on the passenger side and somehow the front crash / airbag sensor was knocked off its position and left dangling.
None of the airbags were deployed however I am not sure where exactly does it mount? :roll: Can't find any info on online ETKA.

Somebody here help me find the part numbers and perhaps a picture of where it should mount?

- Secondly I am changing the whole front end including crash bar, radiator support, radiator and condensor. However I am not clued on how to disconnect
or shut off the air con gas when I disconnect the pipes. Is there a tool or should I let the gas release as I can get it refilled once everything is built.

Thanks in advance

Re: Rebuilding a CAT N 9N3 Polo

Posted: Tue Feb 01, 2022 11:17 am
by CarbonChaos
point two , you will need to have the air con gas removed via the same machine used to charge and test the system. it is currently illeagal to discharge CFC's into the enviroment and you SHOULD have the suitable qualifications to even touch this system.

point one , are you sure the sensor is a crash sensor not just the ambient air temp sensor that sits in front of the radiator ?

Re: Rebuilding a CAT N 9N3 Polo

Posted: Tue Feb 01, 2022 12:49 pm
by POLOZ
CarbonChaos wrote: Tue Feb 01, 2022 11:17 am point two , you will need to have the air con gas removed via the same machine used to charge and test the system. it is currently illeagal to discharge CFC's into the enviroment and you SHOULD have the suitable qualifications to even touch this system.

point one , are you sure the sensor is a crash sensor not just the ambient air temp sensor that sits in front of the radiator ?
Googled and it is indeed the ambient sensor :lol: do you know where exactly it positioned?

In regards to the condenser I will try and not replace the condenser, however I feel the pipes may be bent due to impact.

Re: Rebuilding a CAT N 9N3 Polo

Posted: Fri Feb 04, 2022 9:11 am
by POLOZ
Guys anybody know where the ambient temp sensor location is? I can't seem to find it on the replacement radiator support.

Pictures would be very helpful please?

Re: Rebuilding a CAT N 9N3 Polo

Posted: Wed Feb 09, 2022 9:50 am
by POLOZ
Anybody?

Re: Rebuilding a CAT N 9N3 Polo

Posted: Fri Feb 18, 2022 3:18 am
by ValleyForge
In our GTi it fits behind the passenger side fog lamp.

Will send image later today.

Re: Rebuilding a CAT N 9N3 Polo

Posted: Mon Feb 21, 2022 8:46 am
by POLOZ
ValleyForge wrote: Fri Feb 18, 2022 3:18 am In our GTi it fits behind the passenger side fog lamp.

Will send image later today.
Thanks Pal, looking forward to the picture.

Re: Rebuilding a CAT N 9N3 Polo

Posted: Wed Feb 23, 2022 3:42 am
by ValleyForge
Sorry - was waiting for a break in the rain.
The sender can face forward or backwards, and clips into an oval hole beside the horn. From the front, you can only mount it backwards. If you have the airdam off (and bumper too), you can access the nook to aim it forwards. Dunno which is better.
Polo Temp Sender-1.jpg
Polo Temp Sender-1.jpg (2.18 MiB) Viewed 1005 times
Polo Temp Sender-2.jpg
Polo Temp Sender-2.jpg (1.37 MiB) Viewed 1005 times
Polo Temp Sender-3.jpg
Polo Temp Sender-3.jpg (1.54 MiB) Viewed 1005 times

Re: Rebuilding a CAT N 9N3 Polo

Posted: Wed Mar 09, 2022 4:20 pm
by POLOZ
ValleyForge wrote: Wed Feb 23, 2022 3:42 am Sorry - was waiting for a break in the rain.
The sender can face forward or backwards, and clips into an oval hole beside the horn. From the front, you can only mount it backwards. If you have the airdam off (and bumper too), you can access the nook to aim it forwards. Dunno which is better.
Polo Temp Sender-1.jpgPolo Temp Sender-2.jpgPolo Temp Sender-3.jpg
Thank you so much for help. You've been a great help!!!!