iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

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iichel
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Posts: 6390
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 2.0 TDI, Passat B8 2.0 TSI
Location: http://mypassat.nl/

iichels Polo 6R 1.6TDI DSG --> OEM++ R-Line conversion

Post by iichel »

What started out as a Polo 6R 1.2 TDI bluemotion Trendline with literally no options at all... evolved and evolved and evolved... and replaced all OEM control modules in 2021.
Born 20/6/2011 and the journey continues.... :D

OEM is the name of the game

Image

Image

Optical improvements:
- Full R-Line interior and exterior package with 17 inch Mallory and Mirabeau wheels
- Facelifted accents all around: MQB parts like LED headlights, tail lights, DSG lever, dashboard, door panels, steering wheel
- VW Passat CC B7 leather front seats
- Black roof lining and piano black dash inserts

Engine and drivetrain:
- 1.6 TDI engine 'CAYC' 105hp/250Nm, with CR170 turbocharger upgrade
- 200hp 420Nm of torque
- Dual clutch DSG gearbox 'DQ200', for the finest of driving comfort

LED Light Package:
- Polo 6C LED headlights with AFS
- Automatic headlights with high beam assist
- LED all around the exterior with dual reversing lights
- Red warning lights in all doors when opened
- Extra lights in the boot, boot lid, glove box and on the bottom of each door
- Footwell lights
- White button lighting instead of the original reds

Arctic Winter Package
- Keyless entry and start 'Kessy'
- Heated windscreen
- Heated rear window
- Heated and folding exterior mirrors
- Heated Golf 8 R steering wheel
- Heated seats front and rear
- Heated windscreen washers
- Skoda washer bottle top
- Auxiliary electric heating for the climatronic
- Headlight washers
- Humidity sensor for the windscreen
- Wind deflectors on the front windows
- Rubber floor mats front and rear

Always connected
- VW Discover Media PQ with DAB+ and bluetooth carkit
- Dynaudio sound system with subwoofer
- Apple Carplay
- Android Auto Wireless
- QI charger + free USB ports in center console
- Front and rear PDC with automatic activation
- Rearview camera
- Homelink garage opening

Full image gallery: https://imgur.com/a/JjuBu

Exterior mods and retrofits:

OEM 6RU heated windscreen --> 6RU845011J NVB + info
OEM 6R R-Line front --> 6R0807221AC + 6R0807248E + 6R0807248F + 6R0805915F + 6R0853677E + 6R0853665H + 6R0853666H + 6C0853651J FOD --> info
OEM 6C LED headlights with 6R AFS --> Dutch report for headlights, AFS retrofitting
OEM 6R headlight washer system + low level sensor --> parts and scheme
OEM 6R heated spray nozzles for the windshield --> 6E0955986B + 810971989 info
OEM Q7 audi jump start point (next to the engine cover on the passenger side)
OEM 6V Skoda washer bottle cap 6V0955485 --> info
OEM 6RU gas springs for the bonnet 6RU823359 --> info
OEM 5G R-Line fender logos --> 5Q0853680AQ + 5G0853688AP
OEM 6R carbon mirror caps --> 6R0072530
OEM 6R folding mirrors --> 6R1857507R + 6R1857508R, 6R0959801BD Z0D + 6R0959802BF Z03, 6R1959565G + info
OEM 6R R-Line boot spoiler --> 6R6827933C + 6R6827989
OEM 6R R Line rear bumper + diffuser --> 6R6807421CH + 6R6807568M + 6R6807409 + 6R6807410
OEM 6C tail lights --> info 6C0945096M RHS RHD + 6C0945095N LHS LHD
OEM 6R LED number plate lights --> info
OEM 4F Audi A6 Shark fin with GPS and GSM --> 8P0035503K + wiring
OEM 1K8 diversity antenna --> 1K8035552C + 1K8035552F + wiring + info + filters 5M0 5Q0 info
OEM 5M + 5Q rear window heater antenna filters --> info
OEM 7E parking sensors front + rear --> where to buy + 1K8 PDC module
OEM 6R removable towbar --> 6R0803881 + 1K0907383F + wiring
OEM 5K Golf 6/T6 badge rear view camera --> 5K0827469H (with 2-pin Fakra)
OEM 7E Transporter T6 lane change assist --> 7E0907566C + 7E0907568C + wiring --> via MFA+!
OEM 6R stone chip protection for the rear axle --> 6R0511533A + 6R0511534A + info
OEM 6R Polo BlueGT side spoiler --> 6R6805945B + 6R6805946B info
OEM 6C Electromechanical Power Steering --> info no pictures sorry!!
OEM 6R wind deflectors 6R01072193 --> info + pictures
OEM 2G Polo logo 6N5853687 2ZZ --> picture
OEM 8N0 Audi Jacking points front and rear 8N0803855 and 8N0804583

Interior mods and retrofits

OEM 6R black roof lining
OEM 6R sunglass holder for roof liner --> link on aliexpress
OEM 6C soft dashboard
OEM 6R + 6C piano lacquer interior inserts for vents, climatronic, radio and window regulator switches + part numbers
OEM 6C buttons above the radio
OEM 6R passenger airbag deactivation switch --> info
OEM 2G Polo AW indicator stalks --> info
OEM 5C Beetle kessy --> info and victory
OEM 5H Golf 8 R MFSW 5H0419089CB (heating + touch) + airbag 5H0880201H + heating retrofit
OEM 2H Amarok tacho with Polo firmware 2H0920871A + 280km/h from Polo 6R GTI
OEM 1K8 Scirocco extra instruments --> 1K8919527 + 1K8857192A + 1K8857200 + 6R0972930 +info
OEM 6R ciclo auto light --> info
OEM 6C Dashboard + Auto light switch --> info
OEM 6R Climatronic + black/white panel --> Retrofitting photo
OEM 6C pedals and Golf 7 GTI footrest
OEM 6R door sill trim 6R4071303
OEM 7L Touareg boot release button --> info
OEM 6R R-Line carpets for summer
OEM 6R rubber carpets for winter --> 6R1061502 82V + 6R0061512 82V
OEM 3C8 leather front seats from Passat CC B7 with seat heating, full electric adjustment, massage, memory (driver) and seat ventilation
OEM 6R Leather alcantara rear seats with retrofitted seat heating
OEM 6C Leather door panels
OEM 6R privacy sunshades --> 6R4064365
OEM 6R warning lights + floor illumination lights in the doors and boot --> info pic boot
OEM 5J Skoda Fabia trash can --> 5JA061107
OEM 6R seat heating --> 6R0959772D + 6C0963564A + 6C0963563A + wiring
OEM 6R leather armrest cover --> click
OEM 7E Transporter T6 high beam assist --> info
OEM 5K Rain and light sensor --> 5K7955559B + windshield/bracket
OEM 7E Transporter T6 automatic dimming interior mirror --> 7E0857511G
OEM 6R anti theft alarm --> 1K0951605C + 1K8951171A + wiring
OEM 6R Blue-GT handbrake --> 6R0711461Q DIW for rear disc brakes
OEM 6R Aux input --> 6R0035724 + wiring
OEM BW DSG gear lever --> Tiguan 5NB713203K info
OEM 3T Skoda Superb flash light in the glove box --> info
OEM 6C central locking button in all doors --> info
OEM 6R double layered boot + inlay --> 6R0858855B + 6R0858847 + 6R0858848 + 6R0061160A
OEM 6R rear electric powered windows --> 6R0959811B + 6R0959812B + wiring + switches
OEM 6R footwell lights front and rear --> info
OEM 6R 12V socket in boot, armrest, glove box --> 1J0919309 + 1J0919321 + wiring
OEM 7L Touareg 230V socket in boot --> info
OEM 5N boot luggage net --> 5N0065111
OEM 6R bandaid kit holder --> 6R6860265 + 2x N90015102
OEM 5F trunk net --> info
OEM VW fire extinguisher --> 000016997 + 000016995
OEM 6R GTI/WRC battery in the boot + extra fuse holder --> photo + Bosch 105Ah EFB battery
OEM 4G open the boot button in rear lid --> info
OEM 6R rear bumper protection foil + chrome strip --> 6R0061197 + 6R0071360
OEM 8E Audi Homelink --> info
OEM 3A TPMS high tire pressure monitoring system in MFA+ --> info
OEM 7E MKE fatigue detection --> info

Infotainment:

OEM 5C0 Discover Media PQ 5C0035680G - DAB + carplay + android Auto --> Picture + Video
OEM 5G USB hub 5G0035953D --> Info
OEM 5NA QI wireless charger 5NA980611 --> Info
OEM 1K8 Scirocco Dynaudio 10 channel audio system --> Retrofitting pictures

Engine:

Engine code CFWA
1199cc turbocharged diesel engine with DPF
75 bhp, 180Nm
5-speed manual gearbox MZN with electronic differential "XDS"
start/stop system 'bluemotion'


Engine code CAYC
1599cc turbocharged diesel engine with DPF
105hp, 250Nm 200hp (150kW) 420Nm
7-speed dual clutch automatic gearbox MPT with electronic differential "XDS"
Start/stop system 'bluemotion technologies'
ECU 03L906023KE from VW Beetle 5C with GRA High

Updates to the engine:
OEM 03L 2.0 GTD Turbocharger 03L253010F / GTC1549VZ + 03L145771AP + 03L145736L --> pictures
Darkside intercooler --> pictures
Mechanical adjustment of the turbocharger --> info
OEM 6R0 Seat Ibiza / A1 CFHD 2.0 TDI CFHD Air mass meter 03L906461A
OEM 6R0 Seat Ibiza / A1 CFHD 2.0 TDI CFHD Turbo feed tube 6R0129654B
OEM 6R0 Seat Ibiza / A1 CFHD 2.0 TDI CFHD Air box + filter 6R0129607G + 6R0129618E + 6R0129637H + 6R0129620D --> info
OEM 03L Skoda Octavia Greenline engine cover 03L103925BA --> info

Exhaust system:
OEM 6R0 Seat Ibiza / A1 CFHD 2.0 TDI CFHD particle filter 6R0254700RX info
OEM 6R0 Seat Ibiza / A1 CFHD 2.0 TDI CFHD front silencer 6R0253209B info
Non-OEM Powersprint damper with Magnaflow endpiece, all 55mm stainless steel piping by Cel Temp Services --> info

Running gear + brakes:

OEM 6R 3C0 DCC Dynamic Chassis Control --> Success
OEM 6R 6R0601025AA 117x7J ET46 R-Line Mallory rims with 215/40 R17 tires
OEM 6C 6C0601025B 17x7J ET46 Mirabau rims with 215/40 R17 tires

OEM 1J 955 7L6 Porsche ZR17 ZL17 6-pot front calipers and 334x32mm front disc brakes --> info
OEM 6R 256x22mm ventilated disc rear brakes from Polo WRC (caliper carrier, caliper, pads, discs, dust covers, handbrake cable, brake wires)
OEM 6R 22mm --> 23,8 mm master brake cylinder 6R1611019B --> info
OEM 6R Bosch ESP9.0i ABS 6R0907379AS retrofitted
OEM 6R handbrake lever for disc brakes 6R0711461Q retrofitted
OEM 7M return springs for handbrake 7M0615295 and 7M0615296
OEM 7E brake pad wear indicator --> info
OEM 6R front air guides for brakes 6R0615447 + 6R0615448 + 6x N 0385491

Extras

OEM VW coolbox --> ZB 000995H
OEM VW breakdown kit --> ZG 000200

Non-OEM mods

Extra air filter in before ventilator --> info
LEDs in interior, fog lights and tail light cluster
Safety hammers
iichel licence plates by CNK --> click

VCDS autoscan:

Most recent adaptation map: viewtopic.php?p=587996#p587996 (subject to change)

Code: Select all

Wednesday,28,September,2022,22:53:22:11868
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 22.9.0.0 (x64)  HEX-V2 CB: 0.4623.4
Data version: 20220830 DS341.0
www.Ross-Tech.com

Workshop Code: 123 30389 056831

VIN:   License Plate: 
Mileage: 86050km-53468mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 6R-VW25 (7E0)
Scan: 01 02 03 04 05 08 09 10 14 15 17 19 20 25 2B 36 37 3C 44 47
          55 5F 61 65 69 77 B9

VIN:   Mileage: 86050km-53468miles

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
05-Acc/Start Auth. -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: Malfunction 0010
14-Susp. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: Malfunction 0010
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: OK 0000
20-High Beam Assist. -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2B-Steer. Col. Lock -- Status: OK 0000
36-Seat Mem. Drvr -- Status: OK 0000
37-Navigation -- Status: OK 0000
3C-Lane Change -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
47-Sound System -- Status: OK 0000
55-Headlight Range -- Status: Malfunction 0010
5F-Information Electr. -- Status: Malfunction 0010
61-Battery Regul. -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
69-Trailer -- Status: OK 0000
77-Telephone -- Status: OK 0000
B9-Aux. Display -- Status: Malfunction 0010
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAYC)       Labels: None
   Part No SW: 03L 906 023 KE    HW: 03L 907 425 C
   Component: R4 1.6l TDI   H43 9978  
   Revision: --H43---    Serial number: 00000000000000 CVN: 3BB1FB41
   Coding: 00254036032401080000
   Shop #: WSC 00066 000 00237
   ASAM Dataset: EV_ECM16TDI02103L906023KE 003009
   ROD: GV_ECM16TDI021VW32X.rod
   VCID: 73B3228D2B37CD53EA1-8026
   VINID: 9E69EAAAA1A2A92A42085185103550A70A

No fault code found.
Readiness: 0 0 0 0 0 

-------------------------------------------------------------------------------
Address 02: Auto Trans
Cannot be reached

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP90.clb
   Part No SW: 6R0 907 379 AS    HW: 6R0 907 379 AS
   Component: ESP9.0i front H02 0002  
   Serial number: --------------
   Coding: 21DD2885412500C5841A146E825500521504
   Shop #: WSC 30389 123 56831
   ASAM Dataset: EV_Brake1ESP90iBOSCH 003020
   ROD: EV_Brake1ESP90iBOSCH_003_VW21.rod
   VCID: 0F7B4E7D27DF89B36E9-805A

No fault code found.

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. (J518)       Labels:| 5K0-959-434.clb
   Part No SW: 5K0 959 434 E    HW: 5K0 959 434 
   Component: VWKESSYPQ35GP 092 1202  
   Revision: 00092000    Serial number: 0346244897
   Coding: 030C0C
   Shop #: WSC 31889 047 31889
   ASAM Dataset: EV_KESSYPQ35G A02717
   ROD: EV_KESSY_PQ35GP.rod
   VCID: 372BD69D7FCF6173169-8062

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 6R0-907-044.clb
   Part No SW: 6R0 907 044 H    HW: 6R0 907 044 H
   Component: Climatronic   H12 0812  
   Revision: V0000000    
   VCID: 3829D5A172516E0B1F3-806C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090 C    HW: 7E0 937 090 C
   Component: BCM PQ25 Max4 H82 0752  
   Revision: B9082001    Serial number: 4000 173171327
   Coding: 3EB82BBFA8EB3400B33807E0FFCB9FF0E68067EFE08D78D031E400030800
   Shop #: WSC 30389 123 56831
   VCID: 2B03FAEDB307D593621-807E

   Subsystem 1 - Part No: 5K7 955 547 
   Component: RLHS 220816 0  42  0106 
   Coding: 0214DD

   Subsystem 2 - Part No SW: 6R0 959 801 BD    HW: 6R0 959 801 BD  Labels: 6R0-959-801.CLB
   Component: J386__TSG_FT  003 8611 
   Serial number: KU0KU011111300010103
   Coding: 0200A3

   Subsystem 3 - Part No SW: 6R0 959 802 BF    HW: 6R0 959 802 BF  Labels: 6R0-959-802.CLB
   Component: J387__TSG_BT  003 8611 
   Serial number: KU0KU007111300016463
   Coding: 1000AB

   Subsystem 4 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 5 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 7 - Part No SW: 6R0 959 811 G    HW: 6R0 959 811 G
   Component: J388__TSG_HL  008 1611 
   Serial number: KU0KU027011200011418
   Coding: 58BC32

   Subsystem 8 - Part No SW: 6R0 959 812 B    HW: 6R0 959 812 B
   Component: J389__TSG_HR  002 0803 
   Serial number: KU0-KU004.06.0913330
   Coding: 08BC32

1 Fault Found:
01134 - Alarm Horn (H12) 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:33:55


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 5Q0-919-294.clb
   Part No SW: 1K8 919 472 C    HW: 5Q0 919 294 A
   Component: PARKHILFE 8K  H03 0480  
   Revision: --------    Serial number: 39391528804191
   Coding: 0031195151
   Shop #: WSC 30389 123 56831
   ASAM Dataset: EV_EPHVA18VW364GP00 001007
   ROD: EV_EPHVA18VW364GP00_VW32.rod
   VCID: 372BD69D7FCF6173169-8062

2 Faults Found:
1113875 - Parking Aid Indicator Lamp 
          B10FF 13 [009] - Open Circuit
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 141

12718592 - Databus 
          U1121 00 [008] - Missing Message
          [Steuerger‰t f¸r Lenks‰ulenelektronik-J527/BCM - mZAS_1 - kein Signal/keine Kommunikation]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:32:58


-------------------------------------------------------------------------------
Address 14: Susp. Elect. (J250)       Labels:. 3C0-907-376.clb
   Part No SW: 3C0 907 376 A    HW: 3C0 907 376 
   Component: DAEMPFUNGS-SG H07 0070  
   Revision: 00000000    Serial number: 31080904160002
   Coding: 000180
   Shop #: WSC 30389 123 56831
   VCID: 270B06DDAFEFF1F3869-8072

8 Faults Found:
01087 - Basic Setting Not Performed 
            000 - - - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:

01769 - Sensor for Vehicle Leveling; Front Right (G289) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:

00149 - End of Line Programming not Completed 
            000 - - - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:

00139 - Left Front Body Acceleration Sensor (G341) 
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:

00140 - Front Right Body Acceleration Sensor (G342) 
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:

00141 - Rear Body Acceleration Sensor (G343) 
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:

00774 - Level Control System Sensor; Rear Left (G76) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:

00776 - Level Control System Sensor; Left Front (G78) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Time Indication: 0
                    Date: 2017.02.18
                    Time: 21:32:57

             Freeze Frame:


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
   Component: VW10Airbag01M H10 0020  
   Revision: --------    Serial number: 003GX0142TCE
   Coding: 00314D
   Shop #: WSC 01383 785 00200
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250_VW25.rod
   VCID: 4ACD9F691C3DEC9B797-801E

   Crash sensor for side airbag: driver side: 
   Serial number: 3575HRB40650BI7U48C8

   Front Passenger's Side Airbag Crash Sensor: 
   Serial number: 3585HRB405J09RECEOUJ

   Rear Side Airbag Crash Sensor (on driver's side): 
   Serial number: 3515RRB405T0BTBEF9G7

   Passenger side rear thorax airbag crash sensor: 
   Serial number: 3525RRB405R0BTBEKPFQ

2 Faults Found:
9446677 - Redundant signal path for airbag shut-off; passenger side 
          B1025 15 [137] - Open or Short to Plus
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:33:01

9445397 - Key switch for deactivation of passenger-side airbag 
          B1020 15 [137] - Open or Short to Plus
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:33:01


-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6R0 920 870 A    HW: 6R0 920 870 A
   Component: KOMBI         H04 0709  
   Serial number: 00000000000000
   Coding: 140F01
   Shop #: WSC 30389 123 56831
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04723
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW25.rod
   VCID: 3333E28D6BB78D532A1-8066

1 Fault Found:
12658432 - Function Restricted due to Missing Message(s) 
          U1111 00 [008] - -
          [Steuerger‰t f¸r Reifendruck¸berwachung: keine Kommunikation]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 3
                    Reset counter: 187
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:34:06


-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090 C
   Component: GW-K-CAN TP20 H82 0752  
   Revision: B9082001    
   Coding: 042204
   Shop #: WSC 30389 123 56831
   VCID: 688945E162713E8B4F3-803C

No fault code found.

-------------------------------------------------------------------------------
Address 20: High Beam Assist. (J844)       Labels:| 8S0-857-511.clb
   Part No SW: 7E0 857 511 G    HW: 7E0 857 511 E
   Component: FLA           H10 0003  
   Revision: AA001001    
   Coding: 0404000000000000010000
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_HighBeamAssisAU316 001004
   ROD: EV_HighBeamAssisAU316.rod
   VCID: 2E05F3F98095A0BB45F-807A

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H04 0709  
   Serial number: 00000000000000
   Coding: 000007
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8D3FE97CFD0C9B597-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2B: Steer. Col. Lock (J764)       Labels:* 5K0-905-861.clb
   Part No SW: 5K0 905 861 B    HW: 5K0 905 861 B
   Component: ELV-PQ35      H20 0240  
   Revision: 00000000    Serial number: 11000256123005
   Coding: 4900000000000000
   Shop #: WSC 31889 470 31889
   ASAM Dataset: EV_ELVMarquMPVW36X A01001
   ROD: EV_ELVMarquMPVW36X.rod
   VCID: 2F3BEEFD879FA9B34E9-807A

No fault code found.

-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr (J810)       Labels: 3C0-959-760.lbl
   Part No SW: 3C8 959 760 B    HW: 3C8 959 760 B
   Component: Sitzmemory    H02 1001  
   Revision: 00H02000    
   Coding: 000039
   Shop #: WSC 40022 666 40022
   VCID: 3431E1916E398A6B33B-8060

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation
Cannot be reached

-------------------------------------------------------------------------------
Address 3C: Lane Change        Labels: Redir Fail!
   Part No SW: 7E0 907 566 B    HW: 4L0 907 566 A
   Component: J0769 SWA MasterH13 0120  
   Revision: 00H13000    Serial number: 6PZ 009 014-07
   Coding: 0010161
   Shop #: WSC 02756 790 00000
   VCID: 2F3BEEFD8B1FA9B34E9-807A

   Subsystem 1 - Part No: 7E0 907 568 B
   Component: J0770 SWA Slave H09 0110

   Subsystem 2 - Serial number: 6PZ 009 014-27

   Subsystem 3 - Serial number: 5F31.03.1100H090003CH21982ˇ

   Subsystem 4 - Serial number: H21982ˇ

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist (J792)       Labels:| 6Rx-909-144-V2.clb
   Part No SW: 6R1 909 144 AD    HW: 6R1 909 144 E
   Component: EPS_TRW_ALow  312 3124  
   Serial number: CF3F0205
   Coding: 001F00
   Shop #: WSC 31889 470 31889
   ASAM Dataset: EV_SteerAssisUDSTRW 014026
   ROD: EV_SteerAssisUDSTRW_014.rod
   VCID: 79AF10A5095BB703A0D-802C

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System (R12)       Labels: 5K0-035-456.clb
   Part No SW: 5C6 035 456 C    HW: 5C6 035 456 C
   Component: KonzernAmp10K H08 6831  
   Revision: --------    Serial number: EAA098C0000052
   ASAM Dataset: EV_AudioVerst10KanalSTT4 001001
   ROD: EV_AudioVerst10KanalSTT4.rod
   VCID: 280905E1A271FE8B8F3-807C

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels:. 6R0-907-357.clb
   Part No SW: 6R0 907 357 C    HW: 6R0 907 357 B
   Component: AFS-ECU       005 0050  
   Revision: --------    Serial number: --------------
   Coding: 0D42000001000000
   Shop #: WSC 30389 123 56831
   ASAM Dataset: EV_HeadlRegulVWLWRCC 002006
   ROD: EV_HeadlRegulVWLWRCC.rod
   VCID: 3A2DCFA94CDD7C1BE97-806E

3 Faults Found:
5275220 - Headlight 
          C107E 54 [137] - Missing Calibration / Basic Setting
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:32:58

13705989 - Databus 
          U1123 00 [137] - Received Error Message
          [Fehlerwert im Signal NI2_Hoehe_HL]
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:32:58

13705988 - Databus 
          U1123 00 [137] - Received Error Message
          [Fehlerwert im Signal NI2_Hoehe_VL]
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:32:58


-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794)       Labels:| 5G0-035-MIB-STD2.clb
   Part No SW: 5C0 035 680 G    HW: 5C0 035 680 G
   Component: MU-S-ND-ER    H41 0478  
   Serial number: VWZAZ2W1425226
   Coding: 02620001AA00000011111103C00D0A201F0100D401200100CE
   Shop #: WSC 30389 123 56831
   ASAM Dataset: EV_MUStd4CTSAT 001022
   ROD: EV_MUStd4CTSAT_VW37.rod
   VCID: 25170CD5D563E3E3B45-8070

   Data carrier: 
   Subsystem 1 - Part No SW: V03 825 254 AD    HW: -----------
   Component: ECE DL2 22/23  --- 1810 
   Serial number: --------------------

2 Faults Found:
1556 - Internal Control Module Memory Check Sum Error 
          B2000 87 [009] - Missing Message
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:39:08

                    Voltage terminal 30: 13.1 V
                    System_Software_Error-SW_Status_Consistency: 04 01 01
                    System_Software_Error-SW_Status_Device: o

15360256 - Component Protection 
          U1101 00 [009] - Active
          [Anti-theft protection - component protection active (0xEA6100)]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 147
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:32:58

                    Voltage terminal 30: 12.9 V


-------------------------------------------------------------------------------
Address 61: Battery Regul. (J840)       Labels:. 1K0-907-534.clb
   Part No SW: 7E0 907 534     HW: 7E0 937 090 C
   Component: Batt.regelung H82 0752  
   Serial number: 4000 173171327
   Coding: 03037A5A
   Shop #: WSC 30389 123 56831
   VCID: 688945E162713E8B4F3-803C

   Subsystem 1 - Part No SW: 6C0 915 181     HW: 6C0 915 181 
   Component: J367-BDM  H08 0223 
   Serial number: 61083A44504351928092

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure (J502)       Labels: 3AA-907-273.clb
   Part No SW: 3AA 907 273 F    HW: 5Q0 907 273 
   Component: RDKBERU30     H04 0011  
   Serial number: 40000000058319
   ASAM Dataset: EV_RDKBERU30 005005
   ROD: EV_RDKBERU30_005.rod
   VCID: 372BD69D7FCF6173169-8062

No fault code found.

-------------------------------------------------------------------------------
Address 69: Trailer (J345)       Labels:. 1K0-907-383-V2.clb
   Part No SW: 1K0 907 383 F    HW: 1K0 907 383 F
   Component: Anhaenger     H09 0100  
   Revision: 3A001001    Serial number: 00008200133984
   Coding: 4100000101000000
   Shop #: WSC 30389 123 56831
   VCID: 3039ED819A21B64B573-8064

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone
Cannot be reached

-------------------------------------------------------------------------------
Address B9: Aux. Display (J285)       Labels:* 5C5-919-527.clb
   Part No SW: 1K8 919 527     HW: 1K8 919 527 
   Component: ZUSATZANZEIGE H08 0003  
   Serial number: 00000000000000
   Coding: 05
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Auxi_Disp_Unit_UDS_VDD 001010
   ROD: EV_Auxi_Disp_Unit_UDS_VDD.rod
   VCID: 75B71C952543D363C45-8020

1 Fault Found:
2097171 - Databus 
          U1123 00 [008] - Received Error Message
          [control unit for brake: please read out error memory]
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 187
                    Mileage: 86056 km
                    Date: 2022.09.28
                    Time: 21:39:15


End----------(Elapsed Time: 02:21, VBatt start/end: 12.6V/13.3V)-----------
01 ECU: 1.2 TDI -> upgraded 1.6 TDI
02 DSG: retrofitted
03 ABS: ESP8.2i --> upgraded to ESP9.0i
04 SAS: changed steering rack/stalks to 6C configuration with steering angle sensor in the rack
05 Kessy: retrofitted
08 HVAC: manual AC --> upgraded to climatronic
09 BCM --> 6R0937088F --> upgraded 7E0937090C + changed front window regulators + added MFSW + added RLHS + added DWA sirene/sensors + added rear windows
10 PDC: retrofitted
14 DCC: retrofitted
15 Airbag: normal module --> upgraded to passenger deactivation
17 Instruments: 6R0 midline --> upgraded to 2H0 MFA+
19 Gateway --> removed / internal in 7E0 BCM
20 HBA: retrofitted
25 Immo --> virtual module, upgraded normal ignition to kessy
2B ELV: retrofitted
36 Memory seats: retrofitted
37 Navigation: retrofitted
3C SWA: retrofitted
44 EPS:electrohydraulic 6Q0 system --> upgraded to electromechanic 6C0 from A1 8X
47 Soundsystem: retrofitted Dynaudio 10K
55 AFS: retrofitted
56 Radio: RCD210 -> RNS510 -> RNS510 DAB -> MIB PQ
5F MIB: retrofitted Discover Media PQ
61 battery regulator --> virtual module, upgraded BCM + replaced 6R BDM sensor with 6C0 GTI BDM sensor
65 TPMS: retrofitted 3AA direct TPMS
69 Trailer: retrofitted
77 Telephone: --> virtual module, retrofitted MIB PQ
BF Extra instruments: retrofitted 1K8 Scirocco extra instruments
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iichel
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Drives: Polo 6R 2.0 TDI, Passat B8 2.0 TSI
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Re: iichels to do list

Post by iichel »

To do:
Mechanics for mechanic:
- Install Porsche brakes front and rear
- Install DQ250 DSG6 gearbox
- Install CFGB 2.0 TDI engine
- Install 6C GTI radiator and coolant fin

Mechanics myself:
- Replace LED in front light cluster
- Install EPB :mrgreen: :mrgreen: :mrgreen:
- Connect rear door kessy handles
- Connect easy open
- Install 2Q0 BSD radars

- Install fire extinguisher and band aid kit below front seats
- Complete DCC wiring
- Put cap on the rear ride height sensor
- Add the cap to the DCC module connector
- Change T4/4 (1T0 xenon) to T4/3 (3C0 DCC) at rear height sensor
- Change orientation rear ride height sensor
- Move DCC wiring to DCC button
- Move heated windscreen wiring to start/stop button
- Check RVC wiring in boot

VCP/ODIS
- Update BCM SW to 090E (no reason)
- Update CCE firmware for horn
- Small changes in BCM EEPROM to fix HBA problems --> https://imgur.com/a/4GXI6dK
- Read current IMMO data
- Re-learn the spare keys

- Replace passenger airbag cover
- place T3 connector in rear axle sensor wiring below the rear seats
- Replace rubbers (passenger door, trunk, fuel filler flap)
- Check GND connection on the airbag deactivation switch
- Change rear left door lock (it's broken)
- Fix +15 to mirror adjustment button
- check wiring to PDC button
- Drill holes in wishbone for DCC sensors
- Grind the DCC arm and mount on the car
- Replace front right DCC sensor (it's broken)
- Properly mount the rear diffuser
- Put back rear seats
- Put the locking pins in the key blade
- Change alarm horn (battery dead)
- Replace window mechanism driver door (about to break)
- Connect rear left speed sensor (it's unplugged), fixes a lot of errors
- T10 connector for coupling the glove box
- Install 3T0 flash light in the glove box


VCDS
- 14 fix DTC 00149 --> https://forums.ross-tech.com/index.php?threads/4011/
- 14 code module to 000180 --> https://vagcode.info/components/c0108b6 ... 942b9.html
- 55 code module for sensors via CAN and not via its own sensor, i.e. 0FC2020001000000 --> https://forums.ross-tech.com/index.php?threads/22384/
- 5F add memory seat to adaptation channels
- 5F change DM startup screen to Dynaudio --> adaptation channel Startup_screen_sticker_HMI to 00 02
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ciclo
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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by ciclo »

Sensational introduction. Image
Nice to have you on the forum.

For static cornering lights are not necessary the relays, BCM 088 can control this, the installation would be much easier and OEM.
I go to prepare diagrams for you, if you want.
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CrypticG
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iichels Polo 6R 1.2TDI Bluemotion

Post by CrypticG »

Very nice, welcome! That is one long list of mods haha. Be interesting to see how much of a pain it was for you to install the OEM Bi-Xenon lights.


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iichel
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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by iichel »

ciclo wrote:Sensational introduction. Image
Nice to have you on the forum.

For static cornering lights are not necessary the relays, BCM 088 can control this, the installation would be much easier and OEM.
I go to prepare diagrams for you, if you want.
We can always have a look, of course. Would be deeply appreciated.
But, don't tell anyone, I don't know how to read those diagrams...
CrypticG wrote:Very nice, welcome! That is one long list of mods haha. Be interesting to see how much of a pain it was for you to install the OEM Bi-Xenon lights.


Sent from my iPhone using Tapatalk
Not much of an effort actually, but I've done it the lazy way:
- headlights (obviously haha)
- 14 pin to 10 pin adapters
- VCDS coding

So no BCM swap, extra wires, AFS, jet washers etc.
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CrypticG
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iichels Polo 6R 1.2TDI Bluemotion

Post by CrypticG »

Ah I see haha, so you haven't added the auto-levelling?


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iichel
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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by iichel »

Not yet :)
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ciclo
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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by ciclo »

Do not worry with diagrams, I will do very easy and clear for you.

The hardest thing is that you have to make a new electrical installation for fog lights, running a wire through firewall, this is very simple.
Static cornering lights in xenon headlights retrofitted (harness 14-pin) will work with the indicators, also in roundabouts.

Minor changes are necessary with VCDS, it is very easy. :wink:
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iichel
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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by iichel »

So what's happening nowadays with this little bluemotion machine?

We have cornering lights in headlights
We have DRL when the knob is switched to te 0 setting without nordic setting
We have OEM style foglights

All that has to be done for the xenon retrofit now is to make the parking lights work.

Needless to say that our hero from Spain deserves a lot of credit here :)

Image
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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by ciclo »

Image :lol:

When you have running front parking lights makes a good tutorial.Image
I can assure you that many people from across Europe will read this tutorial.
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iichel
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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by iichel »

The 000 979 025 E wires have been ordered at http://www.carparts-pros.com/.

I only have 000 979 131 E and N 103 358 07 Timer contacts in my supply but I'm afraid they don't fit into the MCP housings.

But you have my word, the tutorial will come, for sure.
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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by ciclo »

iichel wrote:
I only have 000 979 131 E and N 103 358 07 Timer contacts in my supply but I'm afraid they don't fit into the MCP housings.
NO. :)
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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by iichel »

So, the a small update on the Rosa Line.

A few weeks ago it suffered a break-in attempt where the boot door was severely damaged and the rear window shattered to pieces.
It took a few weeks to get it repaired and to fight with the insurance about what and how it happend and who is going to pay.
(either a casco damage or vandalism/theft).

But.

Positive news, a new mod!

Auto dimming mirror with light/rain sensor (RLS) retrofit!

Needed is:
-1 mirror set: http://www.aliexpress.com/item/OEM-Orig ... 82272.html
-1 Polo 6R
- Sanding paper
- Masking tape
- 2 component glue
- Towel
- Blackboard marker
- Water

Image

:oops:

I'll try to make it a guide, but it's more a photo report.

1.
So, first things first: put a towel over your center console to avoid any contamination/dirt on your precious electronics

2.
Remove old mirror. Simply twist the base 90 degrees clockwise or anti-clockwise. Doesn't matter.

3.
Find the position for the base of the sensor. This is the square metal piece. Hold it with one hand and then mark the inside with the marker.

Should look like this:
Image

4.
Now mask it up with masking tape so you know where to sand off the black 'shading'.

5.
Going from rough to fine grit, we need to sand down the black shading to make space for the sensor.
I used, in order:
P150 wet
P240 wet
P400 wet
P800 wet
It will probably leave some marks but the fine grit will help with a relatively smooth finish.
This is the most time consuming part, so don't rush it. It took me best part of an hour to get it done well!

Image

Work in progress :mrgreen:

6.
Prepare your 2 component glue to glue on the mirror base.
Read the instructions well, this is chemically nasty stuff so be careful.

7.
Glue on the base and secure it with tape. Leave it to dry according to instructions.

Image

Image

The 'cars' look worse than they are due to the flash haha.

8.
Now the base is on. I left the old mounting on since it is not really a pain in the ass or anything :)

10.
The roof liner could be incompatible with the wiring. You might need to make a small hole to allow the wiring to pass through.
In the past, I upgraded to the black GT roof liner so it was no problem because it had the cut-out.

11.
You can assemble the mirror according to how it should be done.
This way, the cable guide is perfect in length for the roof liner.

12.
Wiring!
I would recommend the guide by ciclo to wire it all up.
http://www.uk-polos.net/view ... 09#p479086
This one is perfect.

And the result!

Image
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Mart!n-GTI-DK
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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by Mart!n-GTI-DK »

How does the windshield look from the outside after all that sanding?
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iichel
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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by iichel »

You don't really see anything on it
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