iichels Polo 6R 1.2TDI Bluemotion --> OEM++ R-Line conversion

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iichel
Bling Bling Diamond Member
Posts: 3197
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 1.2 TDI
Location: kessiichel is everywhere :)

iichels Polo 6R 1.2TDI Bluemotion --> OEM++ R-Line conversion

Post by iichel » Sat Feb 21, 2015 10:32 pm

I might as well introduce myself and my car :)

It was born in 2011 as a Polo 6R Trendline Bluemotion. It was the most basic version on the market back then. --> picture in its original state
Over time, I got bored with it and decided to make it my hobby.
My goal was and is to make it a very comfortable long distance cruiser with all the luxury you can wish for in such a small little car.
May of the mods are not my own ideas but taken from all over the internet, in special from ciclo and his car but also from other places like the Dutch, German, Indian and Australian forum and with inspiration from many other VW models.

Full image gallery: https://imgur.com/a/JjuBu

Summer spec:

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Winter (2017-2018) spec with 16" OEM steels wheels (sold):

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Exterior mods and retrofits:

OEM 6RU heated windscreen --> info
OEM 6R R-Line front bumper --> 6R0807221AC + 6R0807248E + 6R0807248F + 6R0805915F + 6R0853677E + 6R0853665H + 6R0853666H
OEM 6C R Line grill --> info
OEM 6C LED headlights with 6R AFS --> Dutch report for headlights, AFS retrofitting
OEM 6R headlight washer system + low level sensor --> parts and scheme
OEM 6R washer level sensor --> (see above)
OEM 1J gas strut for lifting the bonnet
OEM 6R heated spray nozzles for the windshield -->info
OEM Q7 audi jump start point (next to the engine cover on the passenger side)
OEM 5G R-Line fender logos --> 5Q0853680AQ + 5G0853688AP
OEM 6R carbon mirror caps --> 6R0072530
OEM 6R folding mirrors --> info
OEM 6R R-Line boot spoiler --> 6R6827933C + 6R6827989
OEM 6R R Line rear bumper + diffuser --> 6R6807421CH + 6R6807568M + 6R6807409 + 6R6807410
OEM 6R chrome exhaust tip --> 5L0071910
OEM 6C tail lights --> info
OEM 6R LED number plate lights --> info
OEM 4F Audi A6 Shark fin with GPS and GSM --> 8P0035503K + wiring
OEM 6r diversity antenna --> 1K8035552C + 1K8035552F + wiring + info
OEM T6 parking sensors front + rear --> where to buy
OEM 6R removable trailer hook --> 6R0803881 + 1K0907383F + wiring
OEM 5K Golf 6/T6 badge rear view camera Highline --> 5K0827469H + 7E0907441 + wiring
OEM 7E Transporter T6 lane change assist --> 7E0907566C + 7E0907568C + wiring --> via MFA+!
OEM 6R stone chip protection for the rear axle --> info
OEM 6R 6C Polo BlueGT side spoiler --> info
OEM 6C Electromechanical Power Steering --> info no pictures sorry!!
OEM 6R front air guides for brakes 6R0615447 + 6R0615448 + 6x N 0385491
OEM 6R rear axle stone protection 6R0511533A + 6R0511534A

Interior mods and retrofits

OEM 6R black roof lining
OEM 6R sunglass holder for roof liner --> link on aliexpress
OEM 6C soft dashboard
OEM 6R + 6C piano lacquer interior inserts for vents, climatronic, radio and window regulator switches (vent mechanisms for 6R with 6C fronts)
OEM 6C buttons above the radio
OEM 6R passenger airbag deactivation switch --> info
OEM 6C indicator stalks --> info
OEM 2G Polo AW indicator stalks to replace 6C stalks -- info
OEM 5C Beetle kessy --> info and victory
OEM 6C multi function steering wheel --> info
OEM 2H Amarok tacho with custom firmware
OEM 6R ciclo auto light --> info
OEM 6C Dashboard + Auto light switch --> info
OEM 6R Climatronic + black/white panel --> Retrofitting photo
OEM 6C pedals and Golf 7 GTI footrest
OEM 6R door sill trim 6R4071303
OEM 7L Touareg boot release button --> info
OEM 6R R-Line carpets for summer
OEM 6R rubber carpets for winter --> 6R1061502 82V + 6R0061512 82V
OEM 6R Leather alcantara seats front and rear
OEM 6C Leather door panels
OEM 6R sunshades --> 6R4064365
OEM 6R warning lights + floor illumination lights in the doors and boot --> info
OEM 5J Skoda Fabia trash can --> 5JA061107
OEM 6R seat heating --> 6R0959772D + 6C0963564A + 6C0963563A + wiring
OEM 6R leather armrest cover --> click
OEM 7E Transporter T6 high beam assist --> info
OEM 5K Rain and light sensor --> 5K7955559B + windshield/bracket
OEM 7E Transporter T6 automatic dimming interior mirror --> 7E0857511G
OEM 6R anti theft alarm --> 1K0951605C + 1K8951171A + wiring
OEM 6R Blue-GT handbrake --> 6R0711461Q DIW
OEM 6R Aux input --> 6R0035724 + wiring
OEM 6C USB socket wired to charge only, QI charger --> info
OEM 6C gear lever --> 6R0711113T
OEM 1J glove box light --> info
OEM 6C central locking button in all doors --> info
OEM 6R double layered boot --> 6R0858855B + 6R0858847 + 6R0858848
OEM 6R 18 inch spare wheel --> 1J0601027M
OEM 6R electric power windows --> 6R0959811B + 6R0959812B + wiring + switches
OEM 6R speakers in the back doors --> 6R0035454 + wiring (later upgraded to Dynaudio)
OEM 1K8 Scirocco Dynaudio 10 channel audio system --> Retrofitting pictures
OEM 6R footwell lights front and rear --> info
OEM 6R 12V socket in boot, armrest, glove box --> 1J0919309 + 1J0919321 + wiring
OEM 7L Touareg 230V socket in boot --> info
OEM 6R boot luggage net --> 5N0065111
OEM VW fire extinguisher --> 000016997
OEM 6R GTI/WRC battery in the boot + extra fuse holder --> photo
OEM 7L 130Ah VW AGM battery
OEM 4G open the boot button in rear lid --> info
OEM 6R rear bumper protection foil --> 6R0061197
OEM 8E Audi Homelink --> info
OEM 6R rear heated seats --> info
OEM 3A TPMS high --> info

Infotainment:

OEM RNS510 + DAB+ --> 1T0035686H + FW 6276 + V15 Western Europe maps + Power button MOD --> info
OEM Bluetooth 9W7 with WiFi hotspot --> 3C8035730E + GSM antenna
OEM MDI interface --> 5N0035342G + AUX
OEM VW TV Tuner --> info

Engine:

Engine code CFWA
1199cc turbocharged diesel engine with DPF
75 bhp, 180Nm
5-speed manual gearbox with electronic differential "XDS"
start/stop system 'bluemotion'

Running gear:

OEM 6R sports suspension springs
Koni FSD shock absorbers all around--> 2100-4122
Powerflex front top mounts -10mm --> PFF85 431BLK
OEM 1J Rear spring mounts from Cupra -10mm --> 1J0512149

OEM 6R 17" R-Line Mallory rims for the summer with Pirelli P-Zero Nero GT 215/40 R17 tires
OEM 6R 16" R-Line Mallory rims for the winter with Goodyear Vector tires 215/45 R16 tires --> Purchase

OEM wheel bags 000073900

OEM 6R 312x25mm ventilated disc front brakes from Polo WRC (bearing housing, caliper carrier, caliper, pads, discs, dust covers)
OEM 6R 256x22mm ventilated disc rear brakes from Polo WRC (caliper carrier, caliper, pads, discs, dust covers, handbrake cable, brake wires)
OEM 6R Bosch ESP9.0i ABS retrofitted
OEM 6R handbrake lever for disc brakes retrofitted

Extras

OEM VW coolbox --> ZB 000995H
OEM VW breakdown kit --> ZG 000200

Non-OEM mods

Extra air filter in before ventilator --> info
LEDs in interior, fog lights and tail light cluster
Safety hammers
iichel licence plates by CNK --> click
home made child traffic carpet carpets --> click

Photoshoot for mods and options (As of February 2017):

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last update June 30 2018

VCDS autoscan:

Code: Select all

Tuesday,30,January,2018,15:48:11:11868
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x86(VirtualBox)
VCDS Version 18.1.0.2  HEX-V2 CB: 0.4411.4
Data version: 20180122 DS285.1
www.Ross-Tech.com

Workshop Code: 123 12345 012345

VIN: WVWZZZ6RZBYiichel  License Plate: 
Mileage:    Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 6R-VW25 (7E0)
Scan: 01 03 04 05 08 09 10 15 17 19 20 25 2B 2E 37 3C 44 47 55 56
          61 69 6C 77

VIN: WVWZZZ6RZBYiichel   Mileage: 

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
05-Acc/Start Auth. -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
20-High Beam Assist. -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2B-Steer. Col. Lock -- Status: OK 0000
2E-Media Player 3 -- Status: OK 0000
37-Navigation -- Status: OK 0000
3C-Lane Change -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
47-Sound System -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
61-Battery Regul. -- Status: OK 0000
69-Trailer -- Status: OK 0000
6C-Back-up Cam. -- Status: OK 0000
77-Telephone -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J000-CFWA)       Labels:. 03P-906-021-CFW.clb
   Part No SW: 03P 906 021 B    HW: 03P 907 425 
   Component: R3 1.2l TDI   H06 9980  
   Revision: 12005001    Serial number:               
   Coding: 00114036033401080000
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_ECM12TDI03103P906021B 001043
   ROD: EV_ECM12TDI03103P906021AA.rod
   VCID: 270B06DDAF6FF1FF09F-8073

No fault code found.
Readiness: 0 0 0 0 0 

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP90.clb
   Part No SW: 6R0 907 379 AS    HW: 6R0 907 379 AS
   Component: ESP9.0i front H02 0002  
   Serial number: --------------
   Coding: 21DD4885432500C5841A126EC25500521505
   Shop #: WSC 00049 770 00138
   ASAM Dataset: EV_Brake1ESP90iBOSCH 003020
   ROD: EV_Brake1ESP90iBOSCH_003_VW21.rod
   VCID: 0F7B4E7D27DF89BFE1F-805B

No fault code found.

-------------------------------------------------------------------------------
Address 04: Steering Angle (G085)       Labels:* 6R0-959-654.clb
   Part No SW: 6RA 959 654     HW: 6RA 959 654 
   Component: LENKW.SENSOR  H02 0020  
   Serial number: 090465LBH0000C
   Coding: 01
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_LWSKLOVW25X 005002
   ROD: EV_LWSKLOVW25X.rod
   VCID: 0F7B4E7D27DF89BFE1F-805B

No fault code found.

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. (J518)       Labels:| 5K0-959-434.clb
   Part No SW: 5K0 959 434 E    HW: 5K0 959 434 
   Component: VWKESSYPQ35GP 092 1202  
   Revision: 00092000    Serial number: 0346244897
   Coding: 030C0C
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_KESSYPQ35G A02717
   ROD: EV_KESSY_PQ35GP.rod
   VCID: 372BD69D7FCF617F99F-8063

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 6R0-907-044.clb
   Part No SW: 6R0 907 044 H    HW: 6R0 907 044 H
   Component: Climatronic   H12 0812  
   Revision: V0000000    
   VCID: 3829D5A172516E07905-806D

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090     HW: 7E0 937 090 
   Component: BCM PQ25 Max4 H80 0733  
   Revision: B9080001    Serial number: 0771 092150183
   Coding: 3CB02FF828CB2400933806E2FFEB9FD080A273EFE08D78D0A2E400030800
   Shop #: WSC 12345 123 12345
   VCID: 688945E162713E87C05-803D

   Subsystem 1 - Part No: 5K7 955 559 B  Labels: 5K7-955-559.CLB
   Component: RLS 140415 03  37  0059 
   Coding: 0380DD

   Subsystem 2 - Part No SW: 6R0 959 801 BD    HW: 6R0 959 801 BD  Labels: 6R0-959-801.CLB
   Component: J386__TSG_FT  003 8611 
   Serial number: KU0KU011111300010103
   Coding: 0200A3

   Subsystem 3 - Part No SW: 6R0 959 802 BF    HW: 6R0 959 802 BF  Labels: 6R0-959-802.CLB
   Component: J387__TSG_BT  003 8611 
   Serial number: KU0KU007111300016463
   Coding: 1000AB

   Subsystem 4 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 5 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HO  H05 1501 
   Coding: 000000

   Subsystem 6 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 7 - Part No SW: 1K8 959 442     HW: 1K8 959 442 
   Component: E221__MFL-DC1  H03 0103 
   Serial number: 27140002547420014516
   Coding: A4FFFF

   Subsystem 8 - Part No SW: 6R0 959 811 B    HW: 6R0 959 811 B
   Component: J388__TSG_HL  002 0803 
   Serial number: KU0-KU008.06.0910897
   Coding: 08BC32

   Subsystem 9 - Part No SW: 6R0 959 812 B    HW: 6R0 959 812 B
   Component: J389__TSG_HR  002 0803 
   Serial number: KU0-KU004.06.0913330
   Coding: 08BC32

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 7E0-919-475.clb
   Part No SW: 7E0 919 475 L    HW: 7N0 919 475 
   Component: PARKHILFE 8K  H06 0106  
   Revision: --------    Serial number: 28231422402620
   Coding: 318001
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_VW75XParkAssis8K 001003
   ROD: EV_EPHVA18VW250GPCS_VW25.rod
   VCID: 3B23CAAD43E7451F7D7-806F

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
   Component: VW10Airbag01M H10 0020  
   Revision: --------    Serial number: 003GX0142TCE
   Coding: 00314D
   Shop #: WSC 01383 785 00200
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250.rod
   VCID: 4ACD9F691C3DEC97F61-801F

   Crash sensor for side airbag: driver side: 
   Serial number: 3575HRB40650BI7U48C8

   Crash sensor for side airbag: front passenger side: 
   Serial number: 3585HRB405J09RECEOUJ

   Crash sensor for side airbag: rear: driver side: 
   Serial number: 3515RRB405T0BTBEF9G7

   Crash sensor for side airbag: rear: passenger side: 
   Serial number: 3525RRB405R0BTBEKPFQ

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6R0 920 870 A    HW: 6R0 920 870 A
   Component: KOMBI         H04 0709  
   Serial number: 00000000000000
   Coding: 140E01
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04723
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW25.rod
   VCID: 3333E28D6BB78D5FA57-8067

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090 
   Component: GW-K-CAN TP20 H80 0733  
   Revision: B9080001    
   Coding: 042200
   Shop #: WSC 12345 123 12345
   VCID: 688945E162713E87C05-803D

No fault code found.

-------------------------------------------------------------------------------
Address 20: High Beam Assist. (J844)       Labels:| 8S0-857-511.clb
   Part No SW: 7E0 857 511 G    HW: 7E0 857 511 E
   Component: FLA           H10 0003  
   Revision: AA001001    
   Coding: 040C00E200000000000000
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_HighBeamAssisAU316 001004
   ROD: EV_HighBeamAssisAU316.rod
   VCID: 2E05F3F98095A0B7CA9-807B

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H04 0709  
   Serial number: 00000000000000
   Coding: 000007
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09.rod
   VCID: 6A8D3FE97CFD0C97D61-803F

No fault code found.

-------------------------------------------------------------------------------
Address 2B: Steer. Col. Lock (J764)       Labels:| 5K0-905-861.clb
   Part No SW: 5K0 905 861 B    HW: 5K0 905 861 B
   Component: ELV-PQ35      H20 0240  
   Revision: 00000000    Serial number: 11000256123005
   Coding: 4100000000000000
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_ELVMarquMPVW36X A01001
   ROD: EV_ELVMarquMPVW36X.rod
   VCID: 2F3BEEFD879FA9BFC1F-807B

No fault code found.

-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650)       Labels:. 5N0-035-342.lbl
   Part No SW: 5N0 035 342 G    HW: 5N0 035 342 G
   Component: SG EXT.PLAYER H19 0770  
   Revision: A1001003    Serial number: 7666620365    
   Coding: 010100
   Shop #: WSC 12345 123 12345
   VCID: 2B03FAEDB307D59FED7-807F

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 1T0 035 686 E    HW: 1T0 035 686 H
   Component: RNS-MID       H26 6276  
   Revision: AB001001    Serial number: VWZ6Z7P1950254
   Coding: 00070002010000A10001
   Shop #: WSC 12345 123 12345
   VCID: 3635DB9978459877829-8063

   Subsystem 1 - Part No: 1T0 919 859 B
   Component: EU West V15  8515 

No fault code found.

-------------------------------------------------------------------------------
Address 3C: Lane Change (J769)       Labels:| 5Q0-907-566.clb
   Part No SW: 7E0 907 566 C    HW: 4H0 907 566 F
   Component: SWA Master    H07 0030  
   Serial number: 0384674663
   Coding: 030321
   Shop #: WSC 54321 321 54321
   ASAM Dataset: EV_LaneChangAssis 001028
   ROD: EV_LaneChangAssis_VN75.rod
   VCID: 3039ED819AA1B647D85-8065

   Lane Change Assistant 2: 
   Subsystem 1 - Part No SW: 7E0 907 568 C    HW: 4H0 907 568 F
   Component: SWA Slave  H08 0030 
   Serial number: 0432634593          
   Coding: 030321

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 6Q0-423-156.clb
   Part No: 6R0 423 156 B
   Component: LenkhilfeTRW        V277  
   Coding: 11241
   Shop #: WSC 54321  
   VCID: 2F3BEEFD8E5FA9BFC1F-807B

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System (R12)       Labels: 5K0-035-456.clb
   Part No SW: 5C6 035 456 C    HW: 5C6 035 456 C
   Component: KonzernAmp10K H08 6831  
   Revision: --------    Serial number: EAA098C0000052
   ASAM Dataset: EV_AudioVerst10KanalSTT4 001001
   ROD: EV_AudioVerst10KanalSTT4.rod
   VCID: 280905E1A271FE87005-807D

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels:. 6R0-907-357.clb
   Part No SW: 6R0 907 357     HW: 6R0 907 357 
   Component: LWR-ECU       H02 0070  
   Revision: --------    Serial number: --------------
   Coding: 0192000001000000
   Shop #: WSC 00788 648 00255
   ASAM Dataset: EV_HeadlRegulVWLWRPt 001004
   ROD: EV_HeadlRegulVWLWRPt_VW25.rod
   VCID: 77AB169D3F4FA17F59F-8023

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 1T0 035 686 E    HW: 1T0 035 686 H
   Component: RNS-MID       H26 6276  
   Revision: AB001001    Serial number: VWZ6Z7P1950254
   Coding: 00070002010000A10001
   Shop #: WSC 12345 123 12345
   VCID: 3635DB9978459877829-8063

   Subsystem 1 - Part No: 1T0 919 859 B
   Component: EU West V15  8515 

No fault code found.

-------------------------------------------------------------------------------
Address 61: Battery Regul. (J840)       Labels:. 1K0-907-534.clb
   Part No SW: 7E0 907 534     HW: 7E0 937 090 
   Component: Batt.regelung H80 0733  
   Serial number: 0771 092150183
   Coding: 030F1A5A
   Shop #: WSC 12345 123 12345
   VCID: 688945E162713E87C05-803D

   Subsystem 1 - Part No SW: 6C0 915 181     HW: 6C0 915 181 
   Component: J367-BDM  H08 0223 
   Serial number: 61083A44504351928092

No fault code found.

-------------------------------------------------------------------------------
Address 69: Trailer (J345)       Labels:. 1K0-907-383-V2.clb
   Part No SW: 1K0 907 383 E    HW: 1K0 907 383 E
   Component: Anhaenger     H07 0080  
   Revision: 3A002002    Serial number: 00000116932377
   Coding: 0100000100000000
   Shop #: WSC 12345 123 12345
   VCID: 2F3BEEFD871FA9BFC1F-807B

No fault code found.

-------------------------------------------------------------------------------
Address 6C: Back-up Cam.        Labels: 5N0-907-441.clb
   Part No SW: 7E0 907 441     HW: 7E0 907 441 
   Component: J772__Rearview      0040  
   Revision: 00H08000    Serial number: 525PA8-J060533
   Coding: 0030115
   Shop #: WSC 12345 123 12345
   VCID: 65974CD5996323EFFB3-8031

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone (J412)       Labels:| 3C8-035-730-A.clb
   Part No SW: 3C8 035 730 E    HW: 3C8 035 730 E
   Component: Telefon       025 0983  
   Revision: --------    Serial number: 35502105254406
   Coding: 020100000100010000000101
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_UHVPremi 002709
   ROD: EV_UHVPremi.rod
   VCID: 25170CD5D563E3EF3B3-8071

No fault code found.

End----(Elapsed Time: 02:19, VBatt start/end: 11.9V/11.9V. VIgn 11.8V)-----
I use many tools, for making wires, for working on the bodywork, for diagnostics.

Diagnostic tools:
Ross Tech VCDS HEX V2
xHorse iScanCar MM-007
Vag-Tech VCP

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I made the mistake of purchasing a Macbook once, and many tools are Windows only, but with Oracle Virtualbox it works rather well.

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My test bench to play around at the kitchen table:

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With having many parts comes having many parts in spare...

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My other hobby, car detailing:

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Mart!n-GTI-DK
Platinum Member
Posts: 1387
Joined: Sun Apr 26, 2009 7:43 pm
Drives: '14 Polo BlueGT
Location: Denmark
Contact:

Re: iichels Polo 6R 1.2TDI Bluemotion

Post by Mart!n-GTI-DK » Sat Feb 21, 2015 10:46 pm

Car looks great with that looong list of OEM+ mods. :)

Welcome aboard. :)

iichel
Bling Bling Diamond Member
Posts: 3197
Joined: Fri Nov 14, 2014 2:14 pm
Drives: Polo 6R 1.2 TDI
Location: kessiichel is everywhere :)

Re: iichels Polo 6R 1.2TDI Bluemotion

Post by iichel » Sun Feb 22, 2015 6:51 am

Thanks! Let's say that on the different fora all over the world there is lots of inspiration. I'm not gonna call any names but he is form spain an drives a white '13 R-Line... Also the germans on 6RF have some nice topics.

My next mod will be to move the static cornering lights from bumper to xenon headlight after 14-pin retrofit.
This is the wiring scheme I came up with and on the kitchen table it works :)

Option 1: no wire through firewall but it can sometimes move from headlight to bumper. Only effective when one corner is taken, not on roundabouts.
Image

Option 2: relais operated by fog light wire. Best solution, needs cable through the engine compartment firewall.
Image

(H8 mistlamp is dutch for H8 fog light)

So for option 2, the blue wire goes to light switch connector pin 8 (front fogs)

For the china auto set, this is pin out:

Image

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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by ciclo » Sun Feb 22, 2015 8:39 am

Sensational introduction. Image
Nice to have you on the forum.

For static cornering lights are not necessary the relays, BCM 088 can control this, the installation would be much easier and OEM.
I go to prepare diagrams for you, if you want.

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iichels Polo 6R 1.2TDI Bluemotion

Post by CrypticG » Sun Feb 22, 2015 8:41 am

Very nice, welcome! That is one long list of mods haha. Be interesting to see how much of a pain it was for you to install the OEM Bi-Xenon lights.


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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by iichel » Sun Feb 22, 2015 8:45 am

ciclo wrote:Sensational introduction. Image
Nice to have you on the forum.

For static cornering lights are not necessary the relays, BCM 088 can control this, the installation would be much easier and OEM.
I go to prepare diagrams for you, if you want.
We can always have a look, of course. Would be deeply appreciated.
But, don't tell anyone, I don't know how to read those diagrams...
CrypticG wrote:Very nice, welcome! That is one long list of mods haha. Be interesting to see how much of a pain it was for you to install the OEM Bi-Xenon lights.


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Not much of an effort actually, but I've done it the lazy way:
- headlights (obviously haha)
- 14 pin to 10 pin adapters
- VCDS coding

So no BCM swap, extra wires, AFS, jet washers etc.

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iichels Polo 6R 1.2TDI Bluemotion

Post by CrypticG » Sun Feb 22, 2015 8:56 am

Ah I see haha, so you haven't added the auto-levelling?


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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by iichel » Sun Feb 22, 2015 8:59 am

Not yet :)

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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by ciclo » Sun Feb 22, 2015 9:22 am

Do not worry with diagrams, I will do very easy and clear for you.

The hardest thing is that you have to make a new electrical installation for fog lights, running a wire through firewall, this is very simple.
Static cornering lights in xenon headlights retrofitted (harness 14-pin) will work with the indicators, also in roundabouts.

Minor changes are necessary with VCDS, it is very easy. :wink:

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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by iichel » Wed Feb 25, 2015 8:47 am

So what's happening nowadays with this little bluemotion machine?

We have cornering lights in headlights
We have DRL when the knob is switched to te 0 setting without nordic setting
We have OEM style foglights

All that has to be done for the xenon retrofit now is to make the parking lights work.

Needless to say that our hero from Spain deserves a lot of credit here :)

Image

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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by ciclo » Wed Feb 25, 2015 5:05 pm

Image :lol:

When you have running front parking lights makes a good tutorial.Image
I can assure you that many people from across Europe will read this tutorial.

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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by iichel » Wed Feb 25, 2015 6:27 pm

The 000 979 025 E wires have been ordered at http://www.carparts-pros.com/.

I only have 000 979 131 E and N 103 358 07 Timer contacts in my supply but I'm afraid they don't fit into the MCP housings.

But you have my word, the tutorial will come, for sure.

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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by ciclo » Wed Feb 25, 2015 7:28 pm

iichel wrote:
I only have 000 979 131 E and N 103 358 07 Timer contacts in my supply but I'm afraid they don't fit into the MCP housings.
NO. :)

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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by iichel » Thu Mar 26, 2015 8:04 am

So, the a small update on the Rosa Line.

A few weeks ago it suffered a break-in attempt where the boot door was severely damaged and the rear window shattered to pieces.
It took a few weeks to get it repaired and to fight with the insurance about what and how it happend and who is going to pay.
(either a casco damage or vandalism/theft).

But.

Positive news, a new mod!

Auto dimming mirror with light/rain sensor (RLS) retrofit!

Needed is:
-1 mirror set: http://www.aliexpress.com/item/OEM-Orig ... 82272.html
-1 Polo 6R
- Sanding paper
- Masking tape
- 2 component glue
- Towel
- Blackboard marker
- Water

Image

:oops:

I'll try to make it a guide, but it's more a photo report.

1.
So, first things first: put a towel over your center console to avoid any contamination/dirt on your precious electronics

2.
Remove old mirror. Simply twist the base 90 degrees clockwise or anti-clockwise. Doesn't matter.

3.
Find the position for the base of the sensor. This is the square metal piece. Hold it with one hand and then mark the inside with the marker.

Should look like this:
Image

4.
Now mask it up with masking tape so you know where to sand off the black 'shading'.

5.
Going from rough to fine grit, we need to sand down the black shading to make space for the sensor.
I used, in order:
P150 wet
P240 wet
P400 wet
P800 wet
It will probably leave some marks but the fine grit will help with a relatively smooth finish.
This is the most time consuming part, so don't rush it. It took me best part of an hour to get it done well!

Image

Work in progress :mrgreen:

6.
Prepare your 2 component glue to glue on the mirror base.
Read the instructions well, this is chemically nasty stuff so be careful.

7.
Glue on the base and secure it with tape. Leave it to dry according to instructions.

Image

Image

The 'cars' look worse than they are due to the flash haha.

8.
Now the base is on. I left the old mounting on since it is not really a pain in the ass or anything :)

10.
The roof liner could be incompatible with the wiring. You might need to make a small hole to allow the wiring to pass through.
In the past, I upgraded to the black GT roof liner so it was no problem because it had the cut-out.

11.
You can assemble the mirror according to how it should be done.
This way, the cable guide is perfect in length for the roof liner.

12.
Wiring!
I would recommend the guide by ciclo to wire it all up.
http://www.uk-polos.net/view ... 09#p479086
This one is perfect.

And the result!

Image

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Re: iichels Polo 6R 1.2TDI Bluemotion

Post by Mart!n-GTI-DK » Thu Mar 26, 2015 3:26 pm

How does the windshield look from the outside after all that sanding?

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