Del_GTi wrote:Also the Gti runs at 11.5:1 which is also not the limit for 'pump' fuel. Seems strange if your 'track' car is running 11.3:1.
Thanks for finding out the GTi Compression ratio - in any 4 valve engine that is very high...
To cover the "Seems strange if your 'track' car is running 11.3:1" coments.....
Every engine has a design limit on compression ratio maximum - factors like the bore size, piston design, combustion chamber shape etc etc all affect the flame speed. This limit is also very hard to calculate - you tend to find it when you go too far!!!
My track day car has a 95mm bore piston and a 4 valve head but the combustion chamber shape isn't perfect and neither is the piston shape but at least the spark plug is mounted centrally between all four valves.
If I go above 11.3:1 on this engine the level of activity on the knock sensors goes ballistic (detecting pinking/knock) - the ECU sees this and changes the ignition settings to stop it - this effectively wipes out the advantage of running a higher compression and give as a result lower torque and bhp results
How do I know this - well I've now built four engines in the last 8 years from scratch - on one engine I went to 11.5:1 and no matter what i did with ignition timing or fuel grades I couldn't stop the knock activity so I ended up removing the cylinder head and machining some material out of the combustion chamber to lower the compression - I dropped the compressin down to 11.3:1 and I got zero knock sensor activity on 98 RON fuel - I do get some knock activity if I put 95 RON fuel in it but the ECU changes the ignition map and a reduction in bhp and torque is in line with the fueling change
I had found the limit (for this engine 11.3:1)- I won't go above that again
Notes
Pinking/pinging/knock etc is when the fuel burns too rapidly in the cylinder producing a explosion rather than a controlled burn. Can be heard as a strange rattling ticking tinkling sound.
Causes
- Accelerating from low revs
- using a fuel that has too low an octane
- too much advance on the ignition.
- Air leaks on the induction side
It is very bad for the engine as it can and will do internal damage.
Prolonged knock causes erosion of the piston and cylinder and eventually results in catastrophic failure of the engine. In turbocharged engines, knock can destroy an engine within seconds. For these reasons, all commercial engines are designed to operate without knock. Knock restricts the performance of an engine chiefly by placing an upper limit on its compression ratio. A higher compression ratio yields more efficient conversion of the fuel's chemical energy into useful work to drive the piston. Unfortunately, increasing the compression ratio also directly increases the engine's tendency to knock and so to subsequently destroy itself....
Every manufacturer has to allow for an awfull lot of different fuel grades (esp in cars that go to a lot of different markets) so it can be run on anything from 85 to 98 RON
Whether a naturally aspirated engine will knock at a particular compression ratio depends primarily on the type of fuel used. The ability of a fuel to resist knock is specified by the fuel's octane number. A fuel with a high octane number is more knock resistant and allows the use of a higher compression ratio before knock occurs.