Polo GTI middle/centre box removal. HOW TO

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phill
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Polo GTI middle/centre box removal. HOW TO

Post by phill »

alrite lads, this is my new account I forgot the pass to my old one :( I have a 2012 GTI in candy White, anyway Ive seen a few posts of people removing the middle box (after cat-between back box)

heres a picture under the car standard-
Image

Basically it's a resonater box which is also known in real world as a silencer :|
so after searching around the net abit more I found people were just cutting them out on the edge of the box near the weld like this -
Image


this is more or less ruining the full exhaust system as you won't be able to put it back on in the future, for me that wasn't a option.

I wanted a way of cutting it in a place where I can re-fit my old box and clamp it with a small exhaust sleeve keeping it OEM, so i went a bit further down the exhaust after the bend where there is about 8'' of straight pipe,

which is here -
Image


so after I cut it i had the box on the floor this will give you a idea of what i did. (undo one clamp, cut the other bit) -
Image

it was time to fabricate the new piece I wanted it to make it with mounts to go on the original rubbers so it won't bang, and out stainless steel so it wouldn't rust this is what I ended up with, a exact replicer of the old box, but with out the box -

Image


It fits perfectly and gives the car a excellent but OEM (not chavy) sound, when you change gear you hear the "DSG blip" but much louder, it really is a excellant mod for the money, and best is you can always change it back when you come to sell the car. here are the final pics -

Image

Image

I don't want to sound like im selling things this is more of a HOW TO thread, I can provide and fit the part as I'm a vw specialist if you don't have a ramp or exhaust cutter, just drop me a pm I'll see if I can help. hope this helps anyone hoping to do this.
POLOGTI2011
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Re: Polo GTI middle/centre box removal. HOW TO

Post by POLOGTI2011 »

I want this doing! Phoned powerflow about this yesterday but waiting for a capl back! Where abouts are you in the country and how much did it cost you to do it buddy?
tt509
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Re: Polo GTI middle/centre box removal. HOW TO

Post by tt509 »

looks good mate
phill
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Re: Polo GTI middle/centre box removal. HOW TO

Post by phill »

I'm in Manchester mate, it cost me £15 for a genuine vw clamp and £15 for stainless pipe then really just time fabricating the new pipe pm me what quote you get I'm sure I can help mate, ill get some vids up soon with a GoPro so you can all hear it :D
POLOGTI2011
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Re: Polo GTI middle/centre box removal. HOW TO

Post by POLOGTI2011 »

Im in norwich aghh lol. Yer I will do mate probably be something stupid! Yer look forward to hearing it!
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stuart.cameron
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Re: Polo GTI middle/centre box removal. HOW TO

Post by stuart.cameron »

Good post! If you could supply the parts could you give me a PM on a price. I'm up in Scotland so a bit far from Manchester :(
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NMavs
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Polo GTI middle/centre box removal. HOW TO

Post by NMavs »

Had mine clamped at greenwoods in rochdale for 20quid. Done exactly same as you mate just after the bend so i can replace for dealer visits :-) cheapest, best mod you can do for noise :-)
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stuart.cameron
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Re: Polo GTI middle/centre box removal. HOW TO

Post by stuart.cameron »

NMavs wrote:Had mine clamped at greenwoods in rochdale for 20quid. Done exactly same as you mate just after the bend so i can replace for dealer visits :-) cheapest, best mod you can do for noise :-)
Did they just make up the new bit of pipe?
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NMavs
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Polo GTI middle/centre box removal. HOW TO

Post by NMavs »

Yup :-)
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